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0.6/1kV Aerial Bundled Cable (ABC) IEC & British Standard-Compliant Overhead Solutions

This 0.6/1kV Aerial Bundled Cable (ABC) meets stringent British and IEC standards, offering a robust solution for architectural and urban overhead power systems. Designed for safety and adaptability, it integrates seamlessly into environments requiring minimal visual impact and maximum reliability.
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Product Description


The Aerial Bundled Cable (ABC) compliant with IEC and British Standards is a revolutionary overhead power distribution solution designed for safe and efficient electricity transmission in densely populated areas. This cable system consists of multiple insulated conductors bound together with a durable outer binding, creating a compact, weather-resistant assembly that minimizes the risk of accidental contact and short circuits. The conductors are typically made of high-purity aluminum or copper, depending on specific application requirements, and are insulated with cross-linked polyethylene (XLPE) or polyethylene (PE) for superior electrical and mechanical properties.


Meeting both IEC 60228 (conductors) and British Standard BS 7870 (aerial bundled cables), this solution ensures compatibility with global power grids while adhering to strict safety and performance criteria. The bundled design reduces the need for additional insulation between phases, allowing for closer conductor spacing and space-efficient installations, particularly in urban settings where overhead lines must coexist with buildings, trees, and other infrastructure.


Features


Enhanced Safety: The fully insulated conductors eliminate the risk of direct contact with live wires, reducing the likelihood of electrical accidents for pedestrians, workers, and wildlife. The bundling also minimizes phase-to-phase faults caused by external factors like tree branches or debris.

Space Optimization: The compact bundled structure allows for narrower right-of-way requirements, making it ideal for urban areas with limited space. It can be installed at lower heights than traditional open-conductor systems, improving aesthetic compatibility with urban landscapes.

High Mechanical Strength: The binding material is designed to withstand strong winds, heavy snow, and ice loads, ensuring structural integrity in extreme weather conditions. The insulated conductors resist abrasion and chemical corrosion, extending the cable's service life.

Compliance with Standards: Certified to IEC and British Standards, the ABC system guarantees interoperability with existing infrastructure and meets rigorous testing for electrical conductivity, insulation resistance, and flame retardancy.

Low Maintenance: The fully enclosed design reduces the need for frequent inspections and repairs, as the insulation protects conductors from environmental damage. This results in lower lifecycle costs compared to traditional overhead lines.


Application


Residential Areas: Safely distributes power in neighborhoods, minimizing the risk of accidents from falling branches or contact with buildings.

Industrial Zones: Provides reliable power for factories and heavy machinery, even in environments with high levels of dust, moisture, or chemical vapors.

Coastal Regions: The corrosion-resistant insulation and binding materials make it suitable for areas with high salt content in the air, preventing conductor degradation.

Mountainous/Terrain-Challenged Areas: The bundled design reduces the impact of strong winds and uneven terrain, ensuring stable power transmission in rugged landscapes.

Railway & Transit Systems: Powers overhead lines for trains and trams, offering a safe and space-efficient solution for transit corridors.


FAQ


Q: Can the ABC system be used for both low- and high-voltage applications?

A: Yes, it is available in voltage classes ranging from 1kV to 36kV, suitable for distribution networks in various settings.

Q: How does the bundling affect the cable's thermal performance?

A: The design includes thermal management considerations, and the insulation materials have high heat resistance to ensure safe operation within rated current limits.

Q: Is the binding material UV-resistant?

A: Yes, the binding is made from UV-stabilized polymers that prevent degradation from prolonged sunlight exposure, ensuring long-term structural integrity.

Q: Does the ABC system require special installation equipment?

A: Standard overhead line installation tools can be used, though training on bundling techniques is recommended to ensure proper conductor spacing and tensioning.


Component Specification
Phase Conductors Aluminum alloy core + PE/XLPE insulation
Neutral Messenger AAAC or galvanized steel strand (optional)
Bundle Design Self-supporting or neutral-supported variants
Optional Cores Auxiliary cores for lighting/control systems

Nominal area

Number/Dia.

Insulation thickness

mm²

mm

mm

1*16+16

7/1.70

1.30

2*16+16

7/1.70

1.30

3*16+16

7/1.70

1.30

4*16

7/1.70

1.30

1*25+25

7/2.10

1.30

2*25+25

7/2.10

1.30

3*25+25

7/2.10

1.30

4*25

7/2.10

1.30

1*35+35

7/2.50

1.30

Nominal area

Number/Dia.

Insulation thickness

mm²

mm

mm

2*35+35

7/2.50

1.30

3*35+35

7/2.50

1.30

4*35

7/2.50

1.30

1*50+50

7/3.0

1.50

3*50+50

7/3.0

1.50

1*70+70

19/2.10

1.50

3*70+70

19/2.10

1.50

3*95+95

19/2.50

1.60


application

packing


Code: ABC 0.6/1kV.

Standards:HD 626  S1:1996  Part5-Section D,AMKA(SFS     2200).

Construction: Phase  Conductors:Aluminum conductors with XLPE insulation.

Neutral Messenger:Aluminum conductors.

Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.

Installation: These cables are not allowed to be buried, even in conduits.

Dimensions of Phase Conductors

Cross Section

Conductor

Diameter

Thickness of Insulation

Core Diameter

Current Carrying Capacity

Breaking

Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


16

4.4

±0.05

1.4


7.1

7.3

70


25

5.9

±0.02

1.4


8.3

9.1

95


35

6.9

±0.02

1.6


9.7

10.5

115


50

8.1

±0.25

1.6


10.8

11.8

140


70

9.7

±0.25

1.8


12.8

13.8

180


120

12.8

±0.30

2.0


16.2

17.4

250


*  Defined  for  ambient  temperature  of 25℃  and  max.conductor  temperature  of 70℃.

Cross Section

Conductor Diameter

Thickness of Insulation

Core Diameter

Current Carrying Capacity

Breaking Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


25

5.9

±0.02



5.5

6.3


7.4

35

6.9

±0.02



6.5

7.3


10.3

50

8.1

±0.25



7.6

8.6


14.2

70

9.7

±0.25



9.2

10.2


20.6

95

11.4

±0.30



10.8

12.0


27.9

Dimensions     of     Cable     Bundle

Number of Phase Cores× Cross Section +Public Lighting Conductors

+ Neutral Cross Section

(mm²)

Bundle Diameter

Approx.

(mm)

1×16+25

15

3×16+25

22

4×16+25

22

3×25+35

26

4×25+35

26

3×35+50

30

3×50+70

35

3×70+95

41

3×120+95

47

LV-ABC Lines with Insulated Neutral Messenger

Code: ABC 0.6/1kV.

Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)

Construction: Aluminum conductors with XLPE  insulation.

Application:Aerial Bundled Conductors are used for tributary networks of power     buildings and their internal networks.

Installation:These cables are not allowed to be buried,even in conduits.

Dimensions of Phase Conductors

Cross Section

Conductor

Diameter

Thickness of

Insulation

Core Diameten

Current Carrying Capacity

Breaking Load

(mm²)

min.

max.

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


16

4.6

5.1

1.2


7.0

7.8



25

5.8

6.3

1.4


8.6

9.4

112


35

6.8

7.3

1.6


10.0

10.9

138


50

7.9

8.4

1.6


11.1

12.0

168


70

9.7

10.2

1.8


13.3

14.2

213


95

11.0

12.0

1.8


14.6

15.7

258


120

12.0

13.1

1.8


15.6

16.7

306


150

13.9

15.0

1.7


17.3

18.6

344


* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.

Dimensions of Neutral Messenger Conductors

Cross Section

Conductor

Diameter

Thickness of

Insulation

Core Diameter

Current Carrying Capacity

Breaking

Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


54.6

9.2

9.6

1.6


12.3

13.0


16.6

70

10.0

10.2

1.5


12.9

13.6


20.5

95

12.2

12.9

1.6


15.3

16.3


27.5

* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.

Dimensions of Cable Bundle

Number of Phase Cores× Cross Section +Public Lighting Conductors

+Neutral Cross Section

(mm²)

Bundle Diameter

Approx.

(mm)

3×25+54.6

30.0

3×35+K×16+54.6

33.0

3×50+K×16+54.6

36.0

3×70+K×16+54.6

37.5

3×70+K×25+54.6

40.0

3×70+K×16+70

41.0

3×95+K×16+70

44.0

3×120+K×16+70

46.0

3×120+K×16+95

47.0

3×150+K×16+70

48.0

3×150+K×16+95

49.0

* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).

Code: ABC 11kV.

Standards:SANS 1713.

Construction:Phase  Conductors:Aluminum conductors with XLPE insulation.

Neutral  Messenger:A  stranded  galvanized  steel  conductor  with  XLPE insulation.

Application: The Aerial Bundled Conductors shall suitable for continuous

operation outdoors in tropical areas at altitudes of up to 2200m above sea

level, humidity of up to 90%, average ambient temperature of+30℃ with

a minimum of - 1℃ and a maximum of +4℃ in direct  sunlight, heavy

saline  conditions  along  the  coast  and  isoceraunic  levels  of up  to  180

thunderstorm days per year.

Installation:These cables are not allowed to be buried,even in conduits.


Phase Conductor Characteristics

1

Conductor    size

mm²

70

95

185

2

Diameter    over    conductor.nominal

mm

9.3-10.2

11.6

16.4


3

Thickness   of   dielectric.nominal

mm

3.4

3.4

3.4

Minimum  at  a  point

mm

2.96

2.96

2.96

4

Diameter  over  insulation.  nominal

mm

16.1-17.0

21.3

25.9

5

Diameter  over  semi-conducting  core  screen.  nominal

mm

18.1-19

23.3

27.9

6

Thickness  of  copper  tape.nominal

mm

0.15

1.15

2.15


7

Thickness   of   sheath.nominal

mm

1.8

1.8

1.8

Minimum  at  a  point

mm

1.43

1.43

1.51

8

Catenary   size

mm²

50

50

70

9

Overall   diameter   of   bundle.nominal

mm

55.7

67.8

79.2

10

Nominal  mass

kg/m

2.64

3.25

4.65


Supporting Catenary Characteristics

1

Catenary size

mm²

50

70

2

Number of wires


7

7

3

Wire size(diameter)

mm

3.0

3.6

4

Minimum tensile strength of each wire

kN

9.26

13.13

5

Elongation at break. minimum

%

3.5

4.0


6

Thickness of protective covering




Nominal

mm

1.2

1.2

Minimum at a point

mm

0.96

1.96

7

Impusewhsandvoag        e1.250s


21kV/5min

21kV/5min


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