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35kV Indoor Dry Type Power Transformer with On Load Tap Changer

The product of this latest series are resin cast transformers reinforced by glass fiber grid. Resin is fed by flow control pump and static control in order to prevent coils from alligator crack. The advanced cast technique ensures the resin mixture fully immerses into the space between turns and segments in order to ensure the dielectric strength and minimum partial discharge(≤5PC).
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Product Description


The 35kV Indoor Dry Type Power Transformer with On Load Tap Changer (OLTC) is a compact, environmentally friendly solution designed for reliable power distribution in indoor substations and commercial/industrial facilities. Utilizing vacuum-cast epoxy resin insulation, this transformer eliminates the need for mineral oil, offering a fire-safe, low-maintenance alternative to oil-filled units. The integrated OLTC allows seamless voltage regulation under load, ensuring stable power supply in fluctuating grid conditions.


The transformer core is constructed from high-grade grain-oriented silicon steel to minimize hysteresis losses, while the windings are encapsulated in epoxy for superior thermal conductivity and mechanical protection. The OLTC mechanism features a motorized drive with digital control, enabling precise voltage adjustments (typically ±10% in 19 steps) without interrupting power flow. Designed for indoor installation, it complies with IEC 60076 and IEEE Std C57 standards, ensuring safety and performance in confined spaces with strict environmental regulations.


Features


Oil-Free Design: Eliminates fire hazards and environmental risks associated with oil leakage, making it suitable for densely populated areas and buildings with strict safety codes.

On-Load Voltage Regulation: The OLTC maintains output voltage stability within ±0.5%, critical for sensitive equipment in data centers, hospitals, and industrial processes.

Low Noise & Vibration: Advanced core lamination and epoxy encapsulation reduce noise levels to below 55dB, meeting urban noise control requirements.

High Thermal Stability: Operates at temperatures up to 155°C (Class F insulation), with a short-circuit withstand capability that exceeds international standards.

Smart Monitoring: Optional digital sensors provide real-time data on temperature, tap position, and load status, enabling predictive maintenance and remote management.


Application


Commercial Buildings: Powers office complexes, shopping malls, and hotels, ensuring reliable voltage for elevators, HVAC systems, and IT infrastructure.

Industrial Facilities: Supports manufacturing plants, refineries, and mines, regulating voltage for heavy machinery and variable-speed drives.

Data Centers & Hospitals: The oil-free, low-maintenance design meets strict safety standards for critical facilities where downtime is unacceptable.

Urban Substations: Fits into compact indoor spaces in city centers, replacing bulky oil-filled transformers with a more space-efficient solution.

Renovation Projects: Easily retrofitted into existing installations due to its modular design and compatibility with standard electrical interfaces.


FAQ


Q: How often does the OLTC require maintenance?

A: The tap changer has a maintenance interval of 10,000 operations or every 2 years, with minimal lubrication and contact checks needed.

Q: Can the transformer operate in humid environments?

A: Yes, the epoxy insulation is moisture-resistant and passes IEC 60216-1 tests for humidity endurance, suitable for environments with up to 95% relative humidity.

Q: What is the efficiency rating at full load?

A: Typical efficiency exceeds 98.5% at rated load, with low no-load losses due to the high-quality silicon steel core.

Q: Is the transformer suitable for renewable energy integration?

A: Yes, it efficiently handles voltage fluctuations from solar/wind inverters, with the OLTC compensating for variable input voltages.

Q: How is the transformer cooled in enclosed spaces?

A: Natural air convection (AN) or forced air cooling (AF) options are available, with AF increasing capacity by 25% during overload conditions.


35kV Dry Type Power Transformer With Off-circuit Tap Changer

35kV Dry Type Power Transformer With Off-circuit Tap Changer


35kV Dry Type Power Transformer With On Load Tap Changer

35kV Dry Type Power Transformer With Off-circuit Tap Changer


35kV Dry Type Power Transformer With Off-circuit Tap Changer

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