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Certified 36kV Polymer-Housed Surge Arrester for MV Distribution Lines - 100kA Lightning Current Withstand

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36kV Polymer-Housed Surge Arrester​ is an advanced overvoltage protection solution engineered for medium-voltage distribution networks (up to 36kV). Featuring a ​silicone rubber composite housing​ and ​zinc oxide (ZnO) varistor cores, this arrester delivers ​99.5% lightning strike diversion efficiency, ​50-year corrosion resistance​ in coastal/salt-air environments, and ​maintenance-free operation​ under extreme temperatures (-40°C to +85°C). Certified for IEC 60099-4 and ANSI/IEEE C62.11 standards, it ensures grid resilience with ≤25ns response time and residual voltages ≤90kV at 10kA discharge
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Technical & Commercial Profile

1. Design Specifications & Material Science

Parameter Value Standard
Rated Voltage 36 kV IEC 60099-4
Continuous Operating Voltage 27.5 kV ANSI C62.11
Nominal Discharge Current 10 kA (8/20μs) IEC 60539
Steep Current Residual Voltage ≤97.5 kV (1/10μs) GB/T 11032
High Current Impulse Withstand 100 kA (4/10μs) IEC 60099-4
Housing Material Silicone Rubber (CTI ≥600) ASTM D3638

Structural Innovations:

  • Explosion-Proof Design: Polymer housing splits open without fragmentation during faults, eliminating collateral damage


  • Integrated Disconnector: Automatically disconnects from ground upon failure, triggering visual/remote alarms (red indicator)


  • Pollution Resistance: 1,082mm creepage distance withstands IV-level heavy contamination (e.g., coastal dust/salt)


2. Competitive Advantages vs. Alternatives

Attribute 36kV Polymer Arrester Porcelain Arrester Class II SPD
Weight 2.8 kg (70% lighter) 9.5 kg 0.5 kg
Failure Mode Non-fragmenting Shatters explosively N/A
Lifespan 50 years 30 years 15 years
Installation Pole-mount w/stainless lugs Tower crane required DIN rail snap-in
Environmental Fit Coastal/desert ready Limited to low-pollution zones Indoor only

3. Target Application Scenarios

Sector Use Case Technical Fit
Coastal Grids Salt-air exposed distribution Silicone housing resists hydrolysis (IEC 60068-2-52)
Renewable Integration Solar farm step-up transformers 100kA high current impulse withstand
Mountainous Networks High-altitude lines (≤1,000m) -40°C cold startup stability
Urban Substations Compact switchgear 300mm compact height + Ø150mm footprint

4. Compliance & Quality Assurance

  • Global Certifications: IEC 60099-4, ANSI/IEEE C62.11, GB/T 11032, KEMA Type Tested


  • Testing Protocol:

    • 5,000-hour salt spray resistance (ISO 9227)

    • 100kA impulse current withstand (4/10μs)

    • Partial discharge ≤10 pC (IEC 60270)

  • Traceability: ZnO varistor batch-coding for surge history tracking.


36kv High Voltage Surge Arrester for Distribution Line 

Zinc oxide surge arresters are a significant advancement in overvoltage protection technology. Their superior performance, lightweight design, and maintenance-free operation make them the preferred choice for modern electrical systems, including 36kV distribution lines. By effectively clamping overvoltages and dissipating surge energy, they ensure the reliability and longevity of electrical infrastructure.


General 


1. Ratings:0.22~500KV (porcelain),0.22~220KV(composite) 




Standards 

Zinc oxide surge arresters must comply with international standards to ensure safe and reliable operation. Key standards include:

  • IEC 60099-4: International standard for metal-oxide surge arresters without gaps.

  • IEEE C62.11: IEEE standard for metal-oxide surge arresters for AC power circuits.

  • ANSI/NEMA LA 1: American National Standard for surge arresters.


Working Condition


  • System Voltage: The arrester is designed for a 36kV distribution system. It must operate continuously at the system's normal operating voltage.

    • Rated Voltage: The rated voltage of the arrester should match or exceed the system's maximum continuous operating voltage (MCOV).

    • Temporary Overvoltages: The arrester should withstand temporary overvoltages (e.g., during faults or switching) without damage.

  • Leakage Current:

    • Under normal operating conditions, the arrester allows only a very small leakage current (microamps or milliamps) due to the high resistance of the zinc oxide material.

  • Surge Current Handling:

    • The arrester must be capable of discharging high surge currents (e.g., from lightning strikes or switching surges) without degradation.

    • Typical surge current ratings range from 5kA to 20kA or higher, depending on the application.

  • Energy Absorption:

    • The arrester must absorb and dissipate the energy from overvoltage events without failure. This is measured in kilojoules (kJ).

  • Temperature Range:

    • Zinc oxide surge arresters typically operate in a wide temperature range, from -40°C to +60°C or higher, depending on the design and housing material.

    • Extreme temperatures can affect the performance and lifespan of the arrester.

  • Pollution and Contamination:

    • The arrester must withstand pollution levels in the installation environment (e.g., industrial areas, coastal regions with salt spray).

    • Polymer-housed arresters are particularly resistant to pollution and contamination.

  • Humidity and Moisture:

    • The arrester must be sealed to prevent moisture ingress, which can degrade its performance.

  • UV Radiation:

    • For outdoor installations, the arrester must be resistant to UV radiation, which can degrade polymer housing over time.

  • Altitude:

    • The arrester should operate effectively at the installation altitude. High-altitude installations may require derating due to reduced air density.


Key Considerations for Selection

  1. Rated Voltage: Must match the system voltage (e.g., 36kV for your application).

  2. Energy Absorption Capacity: Ensure the arrester can handle the expected surge energy.

  3. Environmental Conditions: Choose polymer-housed arresters for polluted or coastal areas.

  4. Standards Compliance: Ensure the arrester meets relevant standards (e.g., IEC 60099-4, IEEE C62.11).


Comparison with Traditional Surge Arresters

Feature Zinc Oxide Surge Arrester Traditional Surge Arrester
Spark Gap No spark gap Requires a spark gap for operation
Response Time Extremely fast (nanoseconds) Slower due to spark gap ionization
Leakage Current Very low (microamps or milliamps) Higher leakage current
Energy Absorption High energy absorption capacity Limited energy absorption capacity
Weight Lightweight (polymer housing) Heavier (porcelain housing)
Pollution Resistance Excellent (polymer housing resists pollution) Less resistant to pollution
Maintenance Maintenance-free Requires periodic maintenance


Packing and Shipping

Use wooden boxes and plastic packaging to protect the products from physical damage, moisture, and environmental pollutants.

Delivered worldwide via sea, air, or land freight. Custom shipping solutions are available based on customer requirements.

电缆附件包装图片png









Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

YH-5W-6

6

5.1

18


320

150

65

YH-5W-9

9

7.65

27


430

150

65

YH-5W-12

12

10.2

36


430

150

65

YH-5W-15

15

12.75

45


530

150

65

YH-5W-18

18

15.3

54


530

150

65

YH-5W-21

21

16.8

63


640

150

65

YH-5W-24

24

19.2

72


640

150

65

YH-5W-27

27

21.6

81


740

150

65

YH-5W-30

30

24

90


890

150

65

YH-5W-33

33

26.4

99


890

150

65

YH-5W-36

36

28.8

108


1115

150

65

2. Metal Oxide Polymer Housing (Gapless) type Surge Arrester for A.C. System (10KA series)

Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

YH-10W-6

6

5.1

18

1

320

250

100

YH-10W-9

9

7.65

27

1

430

250

100

YH-10W-12

12

10.2

36

1

430

250

100

YH-10W-15

15

12.75

45

1

530

250

100

YH-10W-18

18

15.3

54

1

530

250

100

YH-10W-21

21

16.8

63

1

640

250

100

YH-10W-24

24

19.2

72

1

740

250

100

YH-10W-27

27

21.6

81

1

740

250

100

YH-10W-30

30

24

90

1

890

250

100

YH-10W-33

33

26.4

99

1

890

250

100

YH-10W-36

36

28.8

108

1

1115

250

100

YH-10W-42

42

33.6

126

2

1260

400

100

YH-10W-48

48

39

139

2

1260

400

100

YH-10W-54

54

42

160

2

1260

400

100

YH-10W-60

60

48

178

2

1465

400

100

YH-10W-66

66

52.8

196

2

1465

400

100

YH-10W-72

72

57

214

2

2255

400

100

YH-10W-84

84

67.2

244

2

2255

400

100

YH-10W-90

90

72.5

249

2

2255

400

100

YH-10W-96

96

75

265

3

3555

800

100

YH-10W-108

108

84

281

3

3555

800

100

YH-10W-120

120

96

300

3

4153

800

100

YH-10W-150

150

120

416

3

5040

800

100

YH-10W-200

200

156

520

3

7110

800

100

3. Metal Oxide Polymer Housing (Gapless) type Surge Arrester for A.C. System (20KA series)


Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

YH-20W-108

108

84

281

3

3555

800

100

YH-20W-120

120

96

300

3

4153

800

100

YH-20W-150

150

120

416

3

5040

800

100

YH-20W-200

200

156

520

3

7110

800

100

4. Metal Oxide Porcelain Housing (Gapless) type Surge Arrester for A.C. System (5KA series)



Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

Y5W-6

6

5.1

18


280

150

65

Y5W-9

9

7.65

27


320

150

65

Y5W-12

12

10.2

36


320

150

65

Y5W-15

15

12.75

45


450

150

65

Y5W-18

18

15.3

54


450

150

65

Y5W-21

21

16.8

63


450

150

65

Y5W-24

24

19.2

72


510

150

65

Y5W-27

27

21.6

81


510

150

65

Y5W-30

30

24

90


890

150

65

Y5W-33

33

26.4

99


890

150

65

Y5W-36

36

28.8

108


890

150

65

5. Metal Oxide Polymer Housing (Gapless) type Surge Arrester for A.C. System (10KA series)


Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

Y10W-6

6

5.1

18

1

280

250

100

Y10W-9

9

7.65

27

1

320

250

100

Y10W-12

12

10.2

36

1

320

250

100

Y10W-15

15

12.75

45

1

450

250

100

Y10W-18

18

15.3

54

1

450

250

100

Y10W-21

21

16.8

63

1

450

250

100

Y10W-24

24

19.2

72

1

510

250

100

Y10W-27

27

21.6

81

1

510

250

100

Y10W-30

30

24

90

1

890

250

100

Y10W-33

33

26.4

99

1

890

250

100

Y10W-36

36

28.8

108

1

890

250

100

Y10W-42

42

33.6

126

2

1256

400

100

Y10W-48

48

39

139

2

1256

400

100

Y10W-54

54

42

160

2

1256

400

100

Y10W-60

60

48

178

2

1440

400

100

Y10W-66

66

52.8

196

2

1440

400

100

Y10W-72

72

57

214

2

1440

400

100

Y10W-84

84

67.2

244

2

2200

400

100

Y10W-90

90

72.5

249

2

2200

400

100

Y10W-96

96

75

265

3

3350

800

100

Y10W-108

108

84

281

3

3350

800

100

Y10W-120

120

96

300

3

3948

800

100

Y10W-150

150

120

416

3

4400

800

100

Y10W-200

200

156

520

3

6700

800

100

6. Metal Oxide Polymer Housing (Gapless) type Surge Arrester for A.C. System (20KA series)

Model

Rated voltage (kVr.m.s)

Continuous operating Voltage(KVr.m.s)

Lightening impulse residual voltage under nominal discharge current (<=KVp)

Line discharge class

Creepage distance(mm)

2ms square wave impulse current withstands(A)

4/10μhigh current impulse Withstands(KAp)

Y20W-108

108

84

281

3

3555

800

100

Y20W-120

120

96

300

3

4106

800

100

Y20W-150

150

120

416

3

4400

800

100

Y20W-200

200

156

520

3

6700

800

100

Y20W-444

444

324

1106

4

17052

2000

100



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