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The EX-9000 Intelligent Extrusion Line revolutionizes polymer manufacturing with its AI-optimized dual-screw design and aerospace-grade titanium alloy construction. Engineered for high-speed processing of PVC, PET, and biodegradable materials, it delivers 600 kg/h output while maintaining ±0.08mm thickness accuracy. The modular configuration (7m×3m footprint) allows seamless integration into existing production lines, and the heat recovery system reduces energy consumption by 30%. Certified to ISO 9001 and FDA standards, this system is ideal for packaging, automotive, and medical industries requiring precision and scalability.
1. Dual-Screw Efficiency: 600 kg/h output with co-rotating screws for uniform material mixing.
2. AI Process Control: Real-time viscosity and temperature adjustments via neural networks.
3. Ultra-Durable Build: Titanium alloy barrels and ceramic-coated screws (200,000+ hours lifespan).
4. Eco-Friendly Operation: 30% energy reduction through regenerative braking and solar compatibility.
5. Rapid Material Switching: Tool-free die changes in <10 minutes for multi-product flexibility.
The EX-9000’s AI system analyzes 50+ parameters per second, including melt flow index and pressure peaks, to auto-calibrate screw speed and heating zones. For sensitive applications like medical-grade tubing, it ensures zero defects with 99.9% yield rates, surpassing traditional extruders.
Built with titanium alloy frame and hardened steel gears, the EX-9000 withstands abrasive materials (e.g., glass-filled nylon) and extreme temperatures (-40°C to 150°C). Its triple-layered insulation minimizes heat loss, while the IP67-rated control panel resists dust and moisture.
The dual-screw system processes recycled plastics at 50% higher efficiency than single-screw models, reducing raw material costs by 20%. Integrated IoT connectivity enables predictive maintenance, cutting unplanned downtime by 60%.
Technical Specifications | |||||
Model | YL-50 | YL-70 | YL-90 | YL-120 | YL-150 |
Screw Dia. | Φ50mm | Φ70mm | Φ90mm | Φ120mm | Φ150mm |
Screw rotation Speed | 150 rpm | 150 rpm | 110 rpm | 90 rpm | 70 rpm |
PVC Extrusion Capacity | 130 kg/h | 200 kg/h | 400 kg/h | 600kg/h | 950kg/h |
PE Extrusion Capacity | 60 kg/h | 110 kg/h | 240 kg/h | 390kg/h | 600kg/h |
The EX-9000 Intelligent Extrusion Line revolutionizes polymer manufacturing with its AI-optimized dual-screw design and aerospace-grade titanium alloy construction. Engineered for high-speed processing of PVC, PET, and biodegradable materials, it delivers 600 kg/h output while maintaining ±0.08mm thickness accuracy. The modular configuration (7m×3m footprint) allows seamless integration into existing production lines, and the heat recovery system reduces energy consumption by 30%. Certified to ISO 9001 and FDA standards, this system is ideal for packaging, automotive, and medical industries requiring precision and scalability.
1. Dual-Screw Efficiency: 600 kg/h output with co-rotating screws for uniform material mixing.
2. AI Process Control: Real-time viscosity and temperature adjustments via neural networks.
3. Ultra-Durable Build: Titanium alloy barrels and ceramic-coated screws (200,000+ hours lifespan).
4. Eco-Friendly Operation: 30% energy reduction through regenerative braking and solar compatibility.
5. Rapid Material Switching: Tool-free die changes in <10 minutes for multi-product flexibility.
The EX-9000’s AI system analyzes 50+ parameters per second, including melt flow index and pressure peaks, to auto-calibrate screw speed and heating zones. For sensitive applications like medical-grade tubing, it ensures zero defects with 99.9% yield rates, surpassing traditional extruders.
Built with titanium alloy frame and hardened steel gears, the EX-9000 withstands abrasive materials (e.g., glass-filled nylon) and extreme temperatures (-40°C to 150°C). Its triple-layered insulation minimizes heat loss, while the IP67-rated control panel resists dust and moisture.
The dual-screw system processes recycled plastics at 50% higher efficiency than single-screw models, reducing raw material costs by 20%. Integrated IoT connectivity enables predictive maintenance, cutting unplanned downtime by 60%.
Technical Specifications | |||||
Model | YL-50 | YL-70 | YL-90 | YL-120 | YL-150 |
Screw Dia. | Φ50mm | Φ70mm | Φ90mm | Φ120mm | Φ150mm |
Screw rotation Speed | 150 rpm | 150 rpm | 110 rpm | 90 rpm | 70 rpm |
PVC Extrusion Capacity | 130 kg/h | 200 kg/h | 400 kg/h | 600kg/h | 950kg/h |
PE Extrusion Capacity | 60 kg/h | 110 kg/h | 240 kg/h | 390kg/h | 600kg/h |
