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The Rigid Stranding Machine is engineered for manufacturing high-strength rigid conductors used in power transmission, railway electrification, and heavy-duty industrial cables. With a rigid frame structure and precision servo controls, it achieves 500 RPM operation while maintaining ±1.5mm lay length accuracy. Compatible with solid aluminum, copper, and alloy wires, this machine ensures uniform stranding for applications demanding exceptional tensile strength and durability. Certified to ISO 9001 and CE standards, it is the cornerstone of reliable rigid cable production.
Core Selling Points
1. Reinforced Rigid Frame: Heavy-duty steel construction minimizes vibration for stable high-speed operation.
2. Multi-Layer Stranding: Supports up to 4-layer stranding for complex conductor designs.
3. Automated Tension Control: Servo-driven system ensures ±1% tension uniformity across all strands.
4. Quick-Change Tooling: Modular bobbins and guides reduce setup time to ≤10 minutes.
5. Energy-Saving Design: Regenerative braking reduces energy consumption by 20%.
The machine’s rigid frame and dual-spindle system enable precise alignment of solid conductors, achieving tensile strengths up to 800 MPa. The automated pay-off system dynamically adjusts tension to prevent wire deformation during high-speed stranding.
· Laser-Guided Alignment: Ensures lay length accuracy of ±1.5mm for uniform conductor geometry.
· Anti-Twist Mechanism: Eliminates torsional stress in solid wires during multi-layer stranding.
· Material Compatibility: Processes solid aluminum (up to 25mm diameter), copper, and alloys.
· Multi-Layer Configuration: Produce 1–4 layers with adjustable lay length (10–300mm).
· HMI Interface: Real-time monitoring of RPM, tension, and layer count via 10-inch touchscreen.
· Safety Compliance: Emergency stop, overload protection, and interlocked safety guards.
Parameter | Value |
Conductor Diameter | 5mm–25mm (solid wire) |
Max Speed | 500 RPM |
Lay Length Accuracy | ±1.5mm |
Motor Power | 55kW (main drive), 3.5kW (servo) |
Bobbin Capacity | 150kg–800kg |
Certifications | ISO 9001, CE |
The Rigid Stranding Machine is engineered for manufacturing high-strength rigid conductors used in power transmission, railway electrification, and heavy-duty industrial cables. With a rigid frame structure and precision servo controls, it achieves 500 RPM operation while maintaining ±1.5mm lay length accuracy. Compatible with solid aluminum, copper, and alloy wires, this machine ensures uniform stranding for applications demanding exceptional tensile strength and durability. Certified to ISO 9001 and CE standards, it is the cornerstone of reliable rigid cable production.
Core Selling Points
1. Reinforced Rigid Frame: Heavy-duty steel construction minimizes vibration for stable high-speed operation.
2. Multi-Layer Stranding: Supports up to 4-layer stranding for complex conductor designs.
3. Automated Tension Control: Servo-driven system ensures ±1% tension uniformity across all strands.
4. Quick-Change Tooling: Modular bobbins and guides reduce setup time to ≤10 minutes.
5. Energy-Saving Design: Regenerative braking reduces energy consumption by 20%.
The machine’s rigid frame and dual-spindle system enable precise alignment of solid conductors, achieving tensile strengths up to 800 MPa. The automated pay-off system dynamically adjusts tension to prevent wire deformation during high-speed stranding.
· Laser-Guided Alignment: Ensures lay length accuracy of ±1.5mm for uniform conductor geometry.
· Anti-Twist Mechanism: Eliminates torsional stress in solid wires during multi-layer stranding.
· Material Compatibility: Processes solid aluminum (up to 25mm diameter), copper, and alloys.
· Multi-Layer Configuration: Produce 1–4 layers with adjustable lay length (10–300mm).
· HMI Interface: Real-time monitoring of RPM, tension, and layer count via 10-inch touchscreen.
· Safety Compliance: Emergency stop, overload protection, and interlocked safety guards.
Parameter | Value |
Conductor Diameter | 5mm–25mm (solid wire) |
Max Speed | 500 RPM |
Lay Length Accuracy | ±1.5mm |
Motor Power | 55kW (main drive), 3.5kW (servo) |
Bobbin Capacity | 150kg–800kg |
Certifications | ISO 9001, CE |
