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The 0.6/1kV Aerial Bundled Cable (ABC) from East Energy Electrical Engineering is a high‑performance overhead power distribution solution, engineered exclusively to meet AS/NZS 3560.1 – the benchmark for reliability in Australian and New Zealand climates.
This cable combines advanced manufacturing craftsmanship with premium materials to deliver exceptional durability, making it ideal for both rural and urban power networks facing harsh environmental conditions such as:
Extreme heat – Australian outback, desert regions
High humidity – coastal Queensland, tropical North Queensland
Alpine cold – New Zealand South Island, Snowy Mountains
High wind zones – cyclone‑prone areas, coastal exposure
High UV exposure – Australian and New Zealand summer conditions
| Component | Material Options | Key Property |
|---|---|---|
| Phase conductors | Aluminum alloy (AAAC) or aluminum (AAC) | High conductivity, lightweight, corrosion resistant |
| Neutral messenger | Aluminum alloy (integrated) | Optional, simplifies installation |
| Insulation | UV‑resistant cross‑linked polyethylene (XLPE) | Excellent electrical properties, thermal stability |
| Outer jacket | Black high‑density polyethylene (HDPE) | Maximum mechanical & environmental protection |
Insulation and jacket features:
UV‑resistant XLPE – prevents degradation from prolonged sun exposure
Black HDPE jacket – abrasion resistance, moisture barrier, chemical protection
Flame‑retardant – per IEC 60332‑1 (self‑extinguishing)
Optional integrated neutral messenger wire – simplifies installation while meeting strict grounding requirements
Compact bundling – multiple insulated conductors twisted together for space efficiency
Color‑coded phase identification – red, white, blue for 3‑phase; black for neutral (per AS/NZS standard)
| Parameter | Value |
|---|---|
| Continuous operating temperature | –40°C to +90°C |
| Maximum short‑circuit temperature | 250°C (for up to 5 seconds) |
| Minimum installation temperature | –5°C (must be pre‑warmed below 0°C) |
| Flame retardancy | IEC 60332‑1 (self‑extinguishing) |
This ABC cable excels in extreme heat, cold, and high‑humidity environments – from coastal regions to alpine areas, including:
Coastal installations – salt spray, high humidity, cyclonic winds
Desert environments – UV exposure, extreme daytime heat
Mountainous terrain – low temperatures, ice loading, high winds
Urban networks – space‑constrained overhead installations
Farm electrification – remote properties, irrigation pumps, shearing sheds
Outback communities – reliable power in remote and isolated areas
Mining sites – temporary and permanent overhead power supply
Telecommunication towers – power supply for remote base stations
Residential subdivisions – overhead supply to new housing developments
Commercial areas – shopping centers, industrial estates, business parks
Street lighting – power supply for public lighting systems
Renewable energy connections – solar farm and wind farm grid connections
Coastal resorts – salt‑resistant construction for marine environments
Alpine villages – low‑temperature performance for ski resorts and mountain communities
Industrial zones – high current capacity for factory and warehouse power supply
| Feature | ABC Cable | Bare Conductor |
|---|---|---|
| Safety | Fully insulated, reduces shock risk | Exposed conductors, high shock risk |
| Tree contact | No fault (insulated) | Short circuit or ground fault |
| Installation | Pre‑bundled, faster deployment | Separate wires, cross‑arms needed |
| Pole spacing | Longer spans possible | Shorter spans due to sag |
| Clearance | Reduced requirements | Larger clearance needed |
| Maintenance | Minimal (no urgent tree trimming) | Regular tree trimming required |
| Lifecycle cost | Lower (less maintenance) | Higher (ongoing maintenance) |
| Benefit | Description |
|---|---|
| AS/NZS 3560.1 certified | Designed for Australian & New Zealand conditions |
| 30% faster installation | Pre‑assembled bundle |
| 40% less pole load | Lightweight design |
| 25+ year service life | Corrosion‑resistant XLPE/HDPE |
| –40°C to +90°C | Extreme temperature tolerance |
| UV resistant | Suitable for high solar exposure |
| Flame retardant | IEC 60332‑1 compliant |
| Standard | Description | Compliance |
|---|---|---|
| AS/NZS 3560.1 | Aerial bundled cables for overhead distribution | ✅ Full compliance |
| AS/NZS 3808 | Insulation and sheathing materials | ✅ Full compliance |
| IEC 60332‑1 | Flame retardancy test | ✅ Compliant |
| IEC 60502 | Power cables with extruded insulation | ✅ Compliant |
| AS/NZS 1125 | Conductors for overhead lines | ✅ Compliant |
| Parameter | Value |
|---|---|
| Rated voltage (U₀/U) | 0.6/1 kV |
| System frequency | 50 Hz |
| Conductor material | AAAC (aluminum alloy) or AAC (aluminum) |
| Insulation material | XLPE (cross‑linked polyethylene) |
| Outer jacket material | HDPE (high‑density polyethylene) |
| UV resistance | Yes (UV‑stabilized XLPE and HDPE) |
| Flame retardancy | IEC 60332‑1 |
| Continuous operating temperature | –40°C to +90°C |
| Short‑circuit temperature | 250°C (max 5 seconds) |
| Minimum bending radius | 8 × cable diameter (during installation) |
| Maximum pulling tension | 50 N/mm² of conductor cross‑section |
| Configuration | Phase Conductors | Neutral Messenger | Application |
|---|---|---|---|
| Duplex | 2 × insulated | 1 × bare or insulated | Single‑phase, street lighting |
| Triplex | 3 × insulated | 1 × bare or insulated | Three‑phase, residential |
| Quadruplex | 3 × insulated + 1 × insulated neutral | Integrated | Three‑phase with neutral |
| Single‑core | 1 × insulated | N/A | Individual phase runs |
Conductor sizes available:
16 mm², 25 mm², 35 mm², 50 mm², 70 mm², 95 mm², 120 mm², 150 mm², 185 mm², 240 mm²
Custom configurations available upon request.
Cable handling – avoid dragging over sharp edges; use rollers for long pulls
Minimum bending radius – 8 × cable diameter (installation), 6 × cable diameter (fixed)
Temperature – do not install below –5°C without pre‑warming
Suspension clamps – use ABC‑specific clamps to avoid insulation damage
Dead‑end clamps – use pre‑formed dead‑ends or compression dead‑ends
Pole spacing – typical 50–80 meters (depends on conductor size and local weather)
Joints – use ABC‑specific joints with insulation restoration
Terminations – use ABC termination kits (indoor or outdoor)
Grounding – connect neutral messenger to pole ground at regular intervals (per AS/NZS 3560.1)
| Packaging Type | Length | Application |
|---|---|---|
| Wooden drum | 500 m, 1,000 m, 1,500 m | Standard for project delivery |
| Plastic reel | 100 m, 200 m | Small projects, retail |
| Custom length | As required | Large projects |
Shipping methods:
Sea freight – standard for large quantities (20′ or 40′ containers)
Air freight – urgent or small orders
Land freight – regional delivery
Documentation included:
Packing list
Commercial invoice
Test reports (routine and type tests)
Quality certificate
Installation manual
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part5-Section D,AMKA(SFS 2200).
Construction: Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:Aluminum conductors.
Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation: These cables are not allowed to be buried, even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.4 | ±0.05 | 1.4 | 7.1 | 7.3 | 70 | ||
25 | 5.9 | ±0.02 | 1.4 | 8.3 | 9.1 | 95 | ||
35 | 6.9 | ±0.02 | 1.6 | 9.7 | 10.5 | 115 | ||
50 | 8.1 | ±0.25 | 1.6 | 10.8 | 11.8 | 140 | ||
70 | 9.7 | ±0.25 | 1.8 | 12.8 | 13.8 | 180 | ||
120 | 12.8 | ±0.30 | 2.0 | 16.2 | 17.4 | 250 | ||
* Defined for ambient temperature of 25℃ and max.conductor temperature of 70℃.
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
25 | 5.9 | ±0.02 | 5.5 | 6.3 | 7.4 | |||
35 | 6.9 | ±0.02 | 6.5 | 7.3 | 10.3 | |||
50 | 8.1 | ±0.25 | 7.6 | 8.6 | 14.2 | |||
70 | 9.7 | ±0.25 | 9.2 | 10.2 | 20.6 | |||
95 | 11.4 | ±0.30 | 10.8 | 12.0 | 27.9 | |||
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors + Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
1×16+25 | 15 |
3×16+25 | 22 |
4×16+25 | 22 |
3×25+35 | 26 |
4×25+35 | 26 |
3×35+50 | 30 |
3×50+70 | 35 |
3×70+95 | 41 |
3×120+95 | 47 |
LV-ABC Lines with Insulated Neutral Messenger
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)
Construction: Aluminum conductors with XLPE insulation.
Application:Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation:These cables are not allowed to be buried,even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameten | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | max. | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.6 | 5.1 | 1.2 | 7.0 | 7.8 | |||
25 | 5.8 | 6.3 | 1.4 | 8.6 | 9.4 | 112 | ||
35 | 6.8 | 7.3 | 1.6 | 10.0 | 10.9 | 138 | ||
50 | 7.9 | 8.4 | 1.6 | 11.1 | 12.0 | 168 | ||
70 | 9.7 | 10.2 | 1.8 | 13.3 | 14.2 | 213 | ||
95 | 11.0 | 12.0 | 1.8 | 14.6 | 15.7 | 258 | ||
120 | 12.0 | 13.1 | 1.8 | 15.6 | 16.7 | 306 | ||
150 | 13.9 | 15.0 | 1.7 | 17.3 | 18.6 | 344 | ||
* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.
Dimensions of Neutral Messenger Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
54.6 | 9.2 | 9.6 | 1.6 | 12.3 | 13.0 | 16.6 | ||
70 | 10.0 | 10.2 | 1.5 | 12.9 | 13.6 | 20.5 | ||
95 | 12.2 | 12.9 | 1.6 | 15.3 | 16.3 | 27.5 | ||
* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors +Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
3×25+54.6 | 30.0 |
3×35+K×16+54.6 | 33.0 |
3×50+K×16+54.6 | 36.0 |
3×70+K×16+54.6 | 37.5 |
3×70+K×25+54.6 | 40.0 |
3×70+K×16+70 | 41.0 |
3×95+K×16+70 | 44.0 |
3×120+K×16+70 | 46.0 |
3×120+K×16+95 | 47.0 |
3×150+K×16+70 | 48.0 |
3×150+K×16+95 | 49.0 |
* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).
Code: ABC 11kV.
Standards:SANS 1713.
Construction:Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:A stranded galvanized steel conductor with XLPE insulation.
Application: The Aerial Bundled Conductors shall suitable for continuous
operation outdoors in tropical areas at altitudes of up to 2200m above sea
level, humidity of up to 90%, average ambient temperature of+30℃ with
a minimum of - 1℃ and a maximum of +4℃ in direct sunlight, heavy
saline conditions along the coast and isoceraunic levels of up to 180
thunderstorm days per year.
Installation:These cables are not allowed to be buried,even in conduits.
Phase Conductor Characteristics
1 | Conductor size | mm² | 70 | 95 | 185 |
2 | Diameter over conductor.nominal | mm | 9.3-10.2 | 11.6 | 16.4 |
3 | Thickness of dielectric.nominal | mm | 3.4 | 3.4 | 3.4 |
Minimum at a point | mm | 2.96 | 2.96 | 2.96 | |
4 | Diameter over insulation. nominal | mm | 16.1-17.0 | 21.3 | 25.9 |
5 | Diameter over semi-conducting core screen. nominal | mm | 18.1-19 | 23.3 | 27.9 |
6 | Thickness of copper tape.nominal | mm | 0.15 | 1.15 | 2.15 |
7 | Thickness of sheath.nominal | mm | 1.8 | 1.8 | 1.8 |
Minimum at a point | mm | 1.43 | 1.43 | 1.51 | |
8 | Catenary size | mm² | 50 | 50 | 70 |
9 | Overall diameter of bundle.nominal | mm | 55.7 | 67.8 | 79.2 |
10 | Nominal mass | kg/m | 2.64 | 3.25 | 4.65 |
Supporting Catenary Characteristics
1 | Catenary size | mm² | 50 | 70 |
2 | Number of wires | 7 | 7 | |
3 | Wire size(diameter) | mm | 3.0 | 3.6 |
4 | Minimum tensile strength of each wire | kN | 9.26 | 13.13 |
5 | Elongation at break. minimum | % | 3.5 | 4.0 |
6 | Thickness of protective covering | |||
Nominal | mm | 1.2 | 1.2 | |
Minimum at a point | mm | 0.96 | 1.96 | |
7 | Impusewhsandvoag e1.250s | 21kV/5min | 21kV/5min |