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The 1000 RPM Precision Copper Tape Shielding Machine emerges as a transformative solution for cable manufacturers prioritizing high-frequency EMI protection in their products. This state-of-the-art equipment automates the application of copper tape (available in thicknesses from 0.05–0.12 mm) onto cable surfaces with micron-level precision, achieving ±0.1 mm overlap accuracy across the entire cable length. Unlike manual shielding methods that suffer from inconsistent coverage, this machine ensures 100% shield continuity, critical for maintaining signal integrity in high-data-rate transmission cables. Its robust construction and advanced control systems make it suitable for both small-batch specialty cable production and large-scale mass manufacturing operations.
High-Speed Operation: Operates at a maximum speed of 1000 RPM with ±1% speed stability maintained by a precision servo drive system, increasing production throughput by 40% compared to conventional shielding machines while reducing labor costs by up to 60%.
Adjustable Overlap Control: Incorporates a digital overlap adjustment mechanism that maintains 5–15% overlap (user-selectable in 1% increments) to optimize shield effectiveness—essential for meeting EMI/RFI compliance standards such as CISPR 22 and FCC Part 15.
Material Flexibility: Accommodates copper tapes up to 40 mm width and supports alternative shielding materials including aluminum tape, tinned copper tape, and copper-clad aluminum composite tapes, with quick-change material reels that reduce setup time to under 15 minutes.
Non-Magnetic Components: Utilizes non-ferrous alloy rollers and stainless steel guide mechanisms to eliminate magnetic interference, making it ideal for shielding sensitive cables such as MRI leads, aerospace instrumentation cables, and high-frequency data transmission lines.
Telecommunications: Provides critical EMI shielding for fiber optic cables, 5G base station feeder cables, and data center backbone cables, ensuring signal integrity in high-bandwidth networks where even minor interference can cause data loss.
Medical Equipment: Shields precision wiring in medical devices including catheter wires, patient monitoring cables, and diagnostic equipment, preventing electromagnetic interference from affecting sensitive measurements and ensuring patient safety.
Aerospace: Manufactures lightweight, high-performance shielded cables for avionics systems, in-flight entertainment networks, and aircraft control systems, where weight reduction and reliability are paramount in aerospace applications.
Q: Can it handle thin copper tapes without tearing?
A: Yes, the machine features anti-static silicone rollers and precision-machined ceramic guides that gently handle thin materials, preventing tearing, wrinkling, or stretching even when processing 0.05mm ultra-thin copper tape at high speeds.
Q: What is the maximum cable diameter it can shield?
A: It accommodates cables with outer diameters (OD) up to 100 mm, making it suitable for both small-bore medical wires (as small as 0.5mm OD) and large-diameter power cables used in industrial applications.
Q: Does it integrate with existing production lines?
A: Yes, it offers plug-and-play compatibility with most extrusion, stranding, and sheathing machines through standard industry interfaces (PROFINET, Ethernet/IP). It can be integrated as a standalone unit or as part of a fully automated cable manufacturing line.
The 1000 RPM Precision Copper Tape Shielding Machine emerges as a transformative solution for cable manufacturers prioritizing high-frequency EMI protection in their products. This state-of-the-art equipment automates the application of copper tape (available in thicknesses from 0.05–0.12 mm) onto cable surfaces with micron-level precision, achieving ±0.1 mm overlap accuracy across the entire cable length. Unlike manual shielding methods that suffer from inconsistent coverage, this machine ensures 100% shield continuity, critical for maintaining signal integrity in high-data-rate transmission cables. Its robust construction and advanced control systems make it suitable for both small-batch specialty cable production and large-scale mass manufacturing operations.
High-Speed Operation: Operates at a maximum speed of 1000 RPM with ±1% speed stability maintained by a precision servo drive system, increasing production throughput by 40% compared to conventional shielding machines while reducing labor costs by up to 60%.
Adjustable Overlap Control: Incorporates a digital overlap adjustment mechanism that maintains 5–15% overlap (user-selectable in 1% increments) to optimize shield effectiveness—essential for meeting EMI/RFI compliance standards such as CISPR 22 and FCC Part 15.
Material Flexibility: Accommodates copper tapes up to 40 mm width and supports alternative shielding materials including aluminum tape, tinned copper tape, and copper-clad aluminum composite tapes, with quick-change material reels that reduce setup time to under 15 minutes.
Non-Magnetic Components: Utilizes non-ferrous alloy rollers and stainless steel guide mechanisms to eliminate magnetic interference, making it ideal for shielding sensitive cables such as MRI leads, aerospace instrumentation cables, and high-frequency data transmission lines.
Telecommunications: Provides critical EMI shielding for fiber optic cables, 5G base station feeder cables, and data center backbone cables, ensuring signal integrity in high-bandwidth networks where even minor interference can cause data loss.
Medical Equipment: Shields precision wiring in medical devices including catheter wires, patient monitoring cables, and diagnostic equipment, preventing electromagnetic interference from affecting sensitive measurements and ensuring patient safety.
Aerospace: Manufactures lightweight, high-performance shielded cables for avionics systems, in-flight entertainment networks, and aircraft control systems, where weight reduction and reliability are paramount in aerospace applications.
Q: Can it handle thin copper tapes without tearing?
A: Yes, the machine features anti-static silicone rollers and precision-machined ceramic guides that gently handle thin materials, preventing tearing, wrinkling, or stretching even when processing 0.05mm ultra-thin copper tape at high speeds.
Q: What is the maximum cable diameter it can shield?
A: It accommodates cables with outer diameters (OD) up to 100 mm, making it suitable for both small-bore medical wires (as small as 0.5mm OD) and large-diameter power cables used in industrial applications.
Q: Does it integrate with existing production lines?
A: Yes, it offers plug-and-play compatibility with most extrusion, stranding, and sheathing machines through standard industry interfaces (PROFINET, Ethernet/IP). It can be integrated as a standalone unit or as part of a fully automated cable manufacturing line.
