The 1000m/min Dual-Motor PT-2000 Pay-Off/Take-Up System represents the pinnacle of cable handling technology, engineered for seamless integration into high-speed extrusion, stranding, and sheathing production lines.
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This advanced dual-motor cable take-up and pay-off system uses dual-motor synchronization to maintain precise tension control throughout the cable manufacturing process. It eliminates common production issues such as:
Wire stretching
Kinking
Breakage
These problems lead to material waste and production delays.
With a maximum operating speed of 1000 meters per minute, the system significantly reduces production cycle times while ensuring consistent cable quality across all production runs.
1000 m/min operating speed
Acceleration/deceleration ramps: 0.5 – 5 m/s² (programmable)
Reduces production time by 30% compared to single-motor systems
Two 7.5 kW AC servo motors – one dedicated to pay-off, one to take-up
Real-time torque feedback – maintains tension accuracy within ±0.5%
Cable diameter range: 0.5 mm – 50 mm OD
PLC-based control system with advanced algorithms
Continuously tracks spool diameter, adjusts motor speed, predicts spool changeover
Reduces operator intervention by 80%
Welded steel frame (10 mm thickness)
Precision-machined guide rollers
Supports spool weights up to 5,000 kg
Anti-vibration mounts – minimizes equipment wear
| Parameter | Value |
|---|---|
| Max speed | 1000 m/min |
| Tension accuracy | ±0.5% |
| Cable diameter range | 0.5 – 50 mm OD |
| Spool weight capacity | Up to 5,000 kg |
| Tension range | 5N – 500N (10-step adjustable) |
| Min spool OD | 300 mm |
| Min spool ID | 100 mm |
| Sector | Use Case |
|---|---|
| Telecom Cables | Optical fiber cables – cabling, testing, packaging |
| Power Generation | Nuclear, hydroelectric, thermal power stations – heavy-duty power cables |
| Construction | High-tensile steel wires – pre-stressed concrete, bridge cables, suspension systems |
| Advantage | Benefit |
|---|---|
| 1000 m/min | High-speed operation |
| ±0.5% tension accuracy | Consistent quality |
| 30% faster production | Reduced cycle times |
| 80% less operator intervention | Intelligent monitoring |
| 5,000 kg spool capacity | Heavy-duty applications |
| 5N – 500N tension range | Rigid and flexible cables |
Q: Can it handle both rigid and flexible cables?
A: Yes. The 10-step adjustable tension settings (5N – 500N) accommodate:
Rigid cables (steel-reinforced power cables) – optional pneumatic brakes for higher holding force
Flexible cables (multi-conductor data cables)
Q: What is the minimum spool size?
A: 300 mm OD and 100 mm ID – suitable for prototyping, small-batch production, and custom orders.
Q: How is the system protected against voltage fluctuations?
A: Includes:
Surge protection devices (SPD) – rated 20kA
Line reactors – stabilize input voltage
UPS – 15-minute backup capacity
Q: What cable diameters can it handle?
A: From 0.5 mm to 50 mm outer diameter.
Q: How accurate is the tension control?
A: ±0.5% accuracy via real-time torque feedback.
Q: How much does it reduce production time?
A: 30% faster than single-motor systems.
✅ 1000 m/min maximum speed
✅ ±0.5% tension accuracy
✅ 30% production time reduction
✅ 80% less operator intervention
✅ Handles 0.5 – 50 mm OD cables
✅ Supports spools up to 5,000 kg
✅ 5N – 500N adjustable tension
✅ PLC-based intelligent monitoring
