The 1000m/min Dual-Motor PT-2000 Pay-Off/Take-Up System represents the pinnacle of cable handling technology, engineered for seamless integration into high-speed extrusion, stranding, and sheathing production lines.
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This advanced system employs dual-motor synchronization to maintain precise tension control throughout the cable manufacturing process, eliminating common issues such as wire stretching, kinking, and breakage that lead to material waste and production delays. With a maximum handling speed of 1000 meters per minute, it significantly reduces production cycle times while ensuring consistent cable quality across all production runs.
Speed: Capable of operating at 1000 meters per minute with acceleration and deceleration ramps programmable from 0.5 to 5 m/s², reducing production time by 30% compared to single-motor systems and accommodating the fastest cable manufacturing lines in the industry.
Dual-Motor Control: Utilizes two 7.5kW AC servo motors—one dedicated to pay-off and one to take-up—with real-time torque feedback that maintains tension accuracy within ±0.5% across the entire cable diameter range, from 0.5mm to 50mm OD.
Intelligent Monitoring: Incorporates a PLC-based control system with advanced algorithms that continuously track spool diameter, adjust motor speed accordingly, and predict spool changeover times, eliminating manual speed adjustments and reducing operator intervention by 80%.
Heavy-Duty Construction: Built with a welded steel frame (10mm thickness) and precision-machined guide rollers, the system supports spool weights up to 5,000 kg and features anti-vibration mounts that minimize equipment wear during high-speed operation.
Telecom Cables: Handles large reels of optical fiber cables during cabling, testing, and packaging processes, ensuring delicate fiber strands remain undamaged and maintain optimal signal transmission properties.
Power Generation: Manages heavy-duty power cables for nuclear power plants, hydroelectric facilities, and thermal power stations, where the system’s ability to handle large-diameter, heavy cables ensures safe and efficient production.
Construction: Coils high-tensile steel wires used in pre-stressed concrete applications, bridge cables, and suspension systems, where precise tension control during coiling prevents material fatigue and ensures structural integrity.
Q: Can it handle both rigid and flexible cables?
A: Yes, the system features 10-step adjustable tension settings (ranging from 5N to 500N) that accommodate both rigid cables (such as steel-reinforced power cables) and flexible cables (including multi-conductor data cables). Optional pneumatic brakes provide additional tension control for rigid materials requiring higher holding force.
Q: What is the minimum spool size?
A: It efficiently works with spools as small as 300 mm OD (outer diameter) and 100 mm ID (inner diameter), making it suitable for prototyping, small-batch production, and custom cable orders alongside large-scale manufacturing runs.
Q: How is the system protected against voltage fluctuations?
A: It incorporates a robust electrical protection system including surge protection devices (SPD) rated for 20kA, line reactors to stabilize input voltage, and an uninterruptible power supply (UPS) with 15-minute backup capacity, ensuring stable operation even during power grid disturbances.
This advanced system employs dual-motor synchronization to maintain precise tension control throughout the cable manufacturing process, eliminating common issues such as wire stretching, kinking, and breakage that lead to material waste and production delays. With a maximum handling speed of 1000 meters per minute, it significantly reduces production cycle times while ensuring consistent cable quality across all production runs.
Speed: Capable of operating at 1000 meters per minute with acceleration and deceleration ramps programmable from 0.5 to 5 m/s², reducing production time by 30% compared to single-motor systems and accommodating the fastest cable manufacturing lines in the industry.
Dual-Motor Control: Utilizes two 7.5kW AC servo motors—one dedicated to pay-off and one to take-up—with real-time torque feedback that maintains tension accuracy within ±0.5% across the entire cable diameter range, from 0.5mm to 50mm OD.
Intelligent Monitoring: Incorporates a PLC-based control system with advanced algorithms that continuously track spool diameter, adjust motor speed accordingly, and predict spool changeover times, eliminating manual speed adjustments and reducing operator intervention by 80%.
Heavy-Duty Construction: Built with a welded steel frame (10mm thickness) and precision-machined guide rollers, the system supports spool weights up to 5,000 kg and features anti-vibration mounts that minimize equipment wear during high-speed operation.
Telecom Cables: Handles large reels of optical fiber cables during cabling, testing, and packaging processes, ensuring delicate fiber strands remain undamaged and maintain optimal signal transmission properties.
Power Generation: Manages heavy-duty power cables for nuclear power plants, hydroelectric facilities, and thermal power stations, where the system’s ability to handle large-diameter, heavy cables ensures safe and efficient production.
Construction: Coils high-tensile steel wires used in pre-stressed concrete applications, bridge cables, and suspension systems, where precise tension control during coiling prevents material fatigue and ensures structural integrity.
Q: Can it handle both rigid and flexible cables?
A: Yes, the system features 10-step adjustable tension settings (ranging from 5N to 500N) that accommodate both rigid cables (such as steel-reinforced power cables) and flexible cables (including multi-conductor data cables). Optional pneumatic brakes provide additional tension control for rigid materials requiring higher holding force.
Q: What is the minimum spool size?
A: It efficiently works with spools as small as 300 mm OD (outer diameter) and 100 mm ID (inner diameter), making it suitable for prototyping, small-batch production, and custom cable orders alongside large-scale manufacturing runs.
Q: How is the system protected against voltage fluctuations?
A: It incorporates a robust electrical protection system including surge protection devices (SPD) rated for 20kA, line reactors to stabilize input voltage, and an uninterruptible power supply (UPS) with 15-minute backup capacity, ensuring stable operation even during power grid disturbances.
