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10kV Aluminum Conductor PE Insulation Aerial Cable (JKLY) for Urban Infrastructure

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The 10kV Aerial Cable (JKLY) combines aluminum conductors and PE insulation for high-performance overhead power distribution in urban and architectural environments. Ideal for roads, parkways, and infrastructure near buildings, it ensures reliability in demanding settings.
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10kV Aluminum Conductor PE Insulation Aerial Cable JKLY – Overhead Power Transmission for Urban Networks

Product Overview

The 10kV Aluminum Conductor PE Insulation Aerial Cable JKLY is a high-performance overhead power transmission solution specifically engineered for urban infrastructure. Designed to meet the rigorous demands of modern cities, this cable features a stranded aluminum conductor at its core, renowned for its excellent conductivity and lightweight properties, which significantly reduce installation costs and mechanical stress on supporting structures.

The conductor is enveloped in a premium polyethylene (PE) insulation layer, providing superior electrical insulation, weather resistance, and chemical stability.

The JKLY cable adheres to international standards for overhead distribution systems, ensuring reliable power transmission at 10kV voltage levels. Its compact design and durable construction make it ideal for navigating complex urban landscapes where space is limited and environmental factors such as humidity, temperature fluctuations, and air pollution are prevalent. The cable is manufactured with a smooth outer surface to minimize ice and snow accumulation, further enhancing operational reliability in diverse climatic conditions.


Key Features

Feature Description
Lightweight & Cost-Effective Aluminum conductor reduces overall weight compared to copper, lowering transportation costs, simplifying installation, and reducing load on pylons and poles.
Superior Insulation Performance PE insulation offers excellent dielectric strength, UV resistance, ozone resistance, and chemical corrosion protection.
Weather Resilience Withstands extreme temperatures from -40°C to +70°C; moisture-resistant to prevent water ingress.
Easy Installation Stranded aluminum conductor provides flexibility; smooth surface reduces friction and insulation damage risk.
Environmental Friendliness PE insulation is non-toxic and recyclable; long lifespan reduces replacement frequency and environmental impact.

Technical Specifications

Parameter Value
Rated Voltage 10 kV
Conductor Material Stranded aluminum (high purity)
Insulation Material Polyethylene (PE) – UV resistant, weather resistant
Operating Temperature -40°C to +70°C
Typical Span Length 50 – 100 meters (depending on conductor size and conditions)
Service Life 20 – 30 years
Standards IEC and relevant national overhead cable standards

Applications

Application Description
Urban Power Distribution Overhead power lines in residential areas, commercial districts, and industrial zones.
Suburban Networks Connects suburban neighborhoods to main urban power grids.
Temporary Power Solutions Construction sites, outdoor events, emergency power setups.
Street Lighting Systems Powers streetlights and public lighting networks.
Renovation Projects Replaces outdated overhead cables in urban retrofitting projects.

Why Choose JKLY Aerial Cable?

Benefit Description
Cost Effective Aluminum conductor lowers material and installation costs.
Weather Resistant Designed for extreme temperatures, humidity, and UV exposure.
Easy to Install Lightweight and flexible, reducing installation time and labor.
Long Service Life 20–30 years of reliable operation with minimal maintenance.
Eco Friendly PE insulation is non-toxic and recyclable.

FAQ

Q: What is the maximum span length for the JKLY cable?
A: The maximum span depends on environmental conditions and conductor size, but it typically ranges from 50 to 100 meters for optimal performance.

Q: Is the PE insulation resistant to animal damage, such as rodent bites?
A: While PE is not completely rodent-proof, the cable can be installed with protective sheaths in areas with high rodent activity to enhance durability.

Q: Can this cable be used in coastal areas with high salt exposure?
A: Yes, the PE insulation and aluminum conductor are designed to resist salt corrosion, making it suitable for coastal urban environments with regular marine air exposure.

Q: What is the expected service life of the JKLY cable?
A: Under normal operating conditions, the cable can last 20–30 years, depending on maintenance and environmental factors.

Q: Does the cable comply with international safety standards?
A: Yes, it meets relevant IEC and national standards for overhead power cables, ensuring safety and reliability in urban installations.


Nominal

Cross-sectional Area

Nominal thickness of insulation

Approx.OD.

Max.Resistance of conductor at 20 ℃

Min.Breaking load of cable

Approx. Weight of completed Cable

mm²

mm

mm

Q/km

N

Kg/km

25

3.4

13.8

1.200

3762

210.0

35

3.4

14.8

0.868

5177

300.8

50

3.4

16.1

0.641

7011

359.8

70

3.4

17.8

0.443

10354

441.0

95

3.4

19.6

0.320

13727

548.0

120

3.4

21.0

0.253

17339

643.0

150

3.4

22.6

0.206

21033

753.6

185

3.4

24.2

0.164

26732

877.3

240

3.4

26.4

0.125

34679

1061.3

300

3.4

28.6

0.100

43349

1263.7


application


Packing & Shipping

  • Packaging: UV-protected wooden reels with anti-corrosion coating.

  • Shipping: Customizable lengths, compliant with international freight standards.


packing


Code: ABC 0.6/1kV.

Standards:HD 626  S1:1996  Part5-Section D,AMKA(SFS     2200).

Construction: Phase  Conductors:Aluminum conductors with XLPE insulation.

Neutral Messenger:Aluminum conductors.

Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.

Installation: These cables are not allowed to be buried, even in conduits.

Dimensions of Phase Conductors

Cross Section

Conductor

Diameter

Thickness of Insulation

Core Diameter

Current Carrying Capacity

Breaking

Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


16

4.4

±0.05

1.4


7.1

7.3

70


25

5.9

±0.02

1.4


8.3

9.1

95


35

6.9

±0.02

1.6


9.7

10.5

115


50

8.1

±0.25

1.6


10.8

11.8

140


70

9.7

±0.25

1.8


12.8

13.8

180


120

12.8

±0.30

2.0


16.2

17.4

250


*  Defined  for  ambient  temperature  of 25℃  and  max.conductor  temperature  of 70℃.

Cross Section

Conductor Diameter

Thickness of Insulation

Core Diameter

Current Carrying Capacity

Breaking Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


25

5.9

±0.02



5.5

6.3


7.4

35

6.9

±0.02



6.5

7.3


10.3

50

8.1

±0.25



7.6

8.6


14.2

70

9.7

±0.25



9.2

10.2


20.6

95

11.4

±0.30



10.8

12.0


27.9

Dimensions     of     Cable     Bundle

Number of Phase Cores× Cross Section +Public Lighting Conductors

+ Neutral Cross Section

(mm²)

Bundle Diameter

Approx.

(mm)

1×16+25

15

3×16+25

22

4×16+25

22

3×25+35

26

4×25+35

26

3×35+50

30

3×50+70

35

3×70+95

41

3×120+95

47

LV-ABC Lines with Insulated Neutral Messenger

Code: ABC 0.6/1kV.

Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)

Construction: Aluminum conductors with XLPE  insulation.

Application:Aerial Bundled Conductors are used for tributary networks of power     buildings and their internal networks.

Installation:These cables are not allowed to be buried,even in conduits.

Dimensions of Phase Conductors

Cross Section

Conductor

Diameter

Thickness of

Insulation

Core Diameten

Current Carrying Capacity

Breaking Load

(mm²)

min.

max.

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


16

4.6

5.1

1.2


7.0

7.8



25

5.8

6.3

1.4


8.6

9.4

112


35

6.8

7.3

1.6


10.0

10.9

138


50

7.9

8.4

1.6


11.1

12.0

168


70

9.7

10.2

1.8


13.3

14.2

213


95

11.0

12.0

1.8


14.6

15.7

258


120

12.0

13.1

1.8


15.6

16.7

306


150

13.9

15.0

1.7


17.3

18.6

344


* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.

Dimensions of Neutral Messenger Conductors

Cross Section

Conductor

Diameter

Thickness of

Insulation

Core Diameter

Current Carrying Capacity

Breaking

Load

(mm²)

min.

tolerance

nom.

min.

min.

max.

(A*)

(kN)

(mm)

(mm)

(mm)

(mm)

(mm)


54.6

9.2

9.6

1.6


12.3

13.0


16.6

70

10.0

10.2

1.5


12.9

13.6


20.5

95

12.2

12.9

1.6


15.3

16.3


27.5

* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.

Dimensions of Cable Bundle

Number of Phase Cores× Cross Section +Public Lighting Conductors

+Neutral Cross Section

(mm²)

Bundle Diameter

Approx.

(mm)

3×25+54.6

30.0

3×35+K×16+54.6

33.0

3×50+K×16+54.6

36.0

3×70+K×16+54.6

37.5

3×70+K×25+54.6

40.0

3×70+K×16+70

41.0

3×95+K×16+70

44.0

3×120+K×16+70

46.0

3×120+K×16+95

47.0

3×150+K×16+70

48.0

3×150+K×16+95

49.0

* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).

Code: ABC 11kV.

Standards:SANS 1713.

Construction:Phase  Conductors:Aluminum conductors with XLPE insulation.

Neutral  Messenger:A  stranded  galvanized  steel  conductor  with  XLPE insulation.

Application: The Aerial Bundled Conductors shall suitable for continuous

operation outdoors in tropical areas at altitudes of up to 2200m above sea

level, humidity of up to 90%, average ambient temperature of+30℃ with

a minimum of - 1℃ and a maximum of +4℃ in direct  sunlight, heavy

saline  conditions  along  the  coast  and  isoceraunic  levels  of up  to  180

thunderstorm days per year.

Installation:These cables are not allowed to be buried,even in conduits.


Phase Conductor Characteristics

1

Conductor    size

mm²

70

95

185

2

Diameter    over    conductor.nominal

mm

9.3-10.2

11.6

16.4


3

Thickness   of   dielectric.nominal

mm

3.4

3.4

3.4

Minimum  at  a  point

mm

2.96

2.96

2.96

4

Diameter  over  insulation.  nominal

mm

16.1-17.0

21.3

25.9

5

Diameter  over  semi-conducting  core  screen.  nominal

mm

18.1-19

23.3

27.9

6

Thickness  of  copper  tape.nominal

mm

0.15

1.15

2.15


7

Thickness   of   sheath.nominal

mm

1.8

1.8

1.8

Minimum  at  a  point

mm

1.43

1.43

1.51

8

Catenary   size

mm²

50

50

70

9

Overall   diameter   of   bundle.nominal

mm

55.7

67.8

79.2

10

Nominal  mass

kg/m

2.64

3.25

4.65


Supporting Catenary Characteristics

1

Catenary size

mm²

50

70

2

Number of wires


7

7

3

Wire size(diameter)

mm

3.0

3.6

4

Minimum tensile strength of each wire

kN

9.26

13.13

5

Elongation at break. minimum

%

3.5

4.0


6

Thickness of protective covering




Nominal

mm

1.2

1.2

Minimum at a point

mm

0.96

1.96

7

Impusewhsandvoag        e1.250s


21kV/5min

21kV/5min


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