The 200 Spools/Hour Automatic Spool-Coiling System represents a paradigm shift in electronics manufacturing automation, redefining efficiency and precision in wire and cable coiling processes.
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This advanced system eliminates the inconsistencies of manual coiling by integrating intelligent robotics and real-time quality monitoring, capable of handling spool weights ranging from 0.5 to 5 kg with unparalleled accuracy. Whether producing fine-gauge wires for microelectronics or heavier cables for power applications, its adaptive tension control system ensures uniform coil formation with winding tolerances within ±0.5 mm. Designed to integrate seamlessly into smart factory ecosystems, this system connects with MES (Manufacturing Execution Systems) for full production traceability, making it an indispensable asset for high-volume electronics manufacturing facilities.
Ultra-High Speed: Boasts a production rate of 200 spools/hour, a 30% improvement over conventional manual methods, with the ability to maintain consistent output during 24/7 operation thanks to its robust mechanical structure and thermal management system.
Intelligent Tension Control: Employs dual high-precision servo motors paired with load cells that sample tension data 1000 times per second, maintaining tension within ±1% accuracy across wire diameters from 0.05mm to 2.5mm, thus preventing wire stretching or deformation.
Multi-Format Compatibility: Supports a wide range of spool specifications, including diameters from 50–300 mm, hub sizes from 10mm to 80mm, and wire gauges from AWG 30 (0.25mm) to AWG 10 (2.6mm), with quick-change tooling for format transitions in under 10 minutes.
User-Friendly Interface: Equipped with a 15-inch touchscreen PLC controller featuring intuitive HMI (Human-Machine Interface), allowing operators to store up to 100 production recipes, monitor key parameters in real-time, and receive instant alerts for unusual conditions such as wire breakage or tension deviations.
Consumer Electronics: Delivers precise coiling for internal wiring in smartphones, laptops, tablets, and IoT devices, where compact coil design and consistent wire length are critical for product miniaturization and performance reliability.
Automotive Industry: Produces high-quality coils for automotive solenoids, ignition systems, and sensor wiring harnesses, meeting the stringent durability requirements of automotive manufacturing standards such as IATF 16949.
Medical Devices: Manufactures precision coils for life-critical medical equipment including MRI machines, pacemakers, and defibrillators, where coil uniformity directly impacts device accuracy and patient safety.
Q: Can it handle multi-strand wires?
A: Yes, the system is specifically engineered to process both stranded and solid-core wires with equal precision. Its adjustable wire guides and variable tension settings accommodate different strand counts, from 7-strand to 19-strand configurations, without compromising coil quality.
Q: What is the minimum wire length per spool?
A: It can reliably process wires as short as 500 mm, making it suitable for prototyping, small-batch production, and custom cable assemblies required in R&D environments and specialized industrial applications.
Q: Is maintenance required frequently?
A: The system’s design prioritizes low maintenance with self-lubricating ceramic bearings, sealed drive components, and a modular architecture that simplifies part replacement. Routine maintenance is recommended every 2,000 hours of operation, typically consisting of filter changes and tension calibration checks.
This advanced system eliminates the inconsistencies of manual coiling by integrating intelligent robotics and real-time quality monitoring, capable of handling spool weights ranging from 0.5 to 5 kg with unparalleled accuracy. Whether producing fine-gauge wires for microelectronics or heavier cables for power applications, its adaptive tension control system ensures uniform coil formation with winding tolerances within ±0.5 mm. Designed to integrate seamlessly into smart factory ecosystems, this system connects with MES (Manufacturing Execution Systems) for full production traceability, making it an indispensable asset for high-volume electronics manufacturing facilities.
Ultra-High Speed: Boasts a production rate of 200 spools/hour, a 30% improvement over conventional manual methods, with the ability to maintain consistent output during 24/7 operation thanks to its robust mechanical structure and thermal management system.
Intelligent Tension Control: Employs dual high-precision servo motors paired with load cells that sample tension data 1000 times per second, maintaining tension within ±1% accuracy across wire diameters from 0.05mm to 2.5mm, thus preventing wire stretching or deformation.
Multi-Format Compatibility: Supports a wide range of spool specifications, including diameters from 50–300 mm, hub sizes from 10mm to 80mm, and wire gauges from AWG 30 (0.25mm) to AWG 10 (2.6mm), with quick-change tooling for format transitions in under 10 minutes.
User-Friendly Interface: Equipped with a 15-inch touchscreen PLC controller featuring intuitive HMI (Human-Machine Interface), allowing operators to store up to 100 production recipes, monitor key parameters in real-time, and receive instant alerts for unusual conditions such as wire breakage or tension deviations.
Consumer Electronics: Delivers precise coiling for internal wiring in smartphones, laptops, tablets, and IoT devices, where compact coil design and consistent wire length are critical for product miniaturization and performance reliability.
Automotive Industry: Produces high-quality coils for automotive solenoids, ignition systems, and sensor wiring harnesses, meeting the stringent durability requirements of automotive manufacturing standards such as IATF 16949.
Medical Devices: Manufactures precision coils for life-critical medical equipment including MRI machines, pacemakers, and defibrillators, where coil uniformity directly impacts device accuracy and patient safety.
Q: Can it handle multi-strand wires?
A: Yes, the system is specifically engineered to process both stranded and solid-core wires with equal precision. Its adjustable wire guides and variable tension settings accommodate different strand counts, from 7-strand to 19-strand configurations, without compromising coil quality.
Q: What is the minimum wire length per spool?
A: It can reliably process wires as short as 500 mm, making it suitable for prototyping, small-batch production, and custom cable assemblies required in R&D environments and specialized industrial applications.
Q: Is maintenance required frequently?
A: The system’s design prioritizes low maintenance with self-lubricating ceramic bearings, sealed drive components, and a modular architecture that simplifies part replacement. Routine maintenance is recommended every 2,000 hours of operation, typically consisting of filter changes and tension calibration checks.
