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The 35kV High-Quality ABC Cable sets a new benchmark for reliability in substation applications, combining exceptional electrical performance with rugged durability.
Designed to withstand 50 kA/1s short-circuit currents – a critical safety feature for substation environments – this cable features weatherproof insulation and a compact design that reduces installation space by 30% compared to traditional substation cables.
A tinned copper shield provides superior EMI and RFI protection, ensuring stable operation in electrically noisy environments.
Fully compliant with IEC 60502 and IEEE 404 standards.
| Parameter | Value |
|---|---|
| Rated Voltage | 35 kV |
| Conductor Material | Tinned copper |
| Insulation Resistance | ≥100 GΩ at 20°C |
| Short-Circuit Current | 50 kA / 1s |
| Sheath Material | XLPE |
XLPE insulation – resistant to moisture, UV, chemicals
UV-resistant outer sheath + IP68 ingress protection
40+ years service life in outdoor/underground substations, including coastal areas with high salt content
Tinned copper conductor – excellent conductivity + corrosion resistance
Aluminum alloy armor – withstands extreme thermal/mechanical stress
Maintains integrity during faults – prevents catastrophic failures, reduces downtime
Compact diameter ≤60 mm – simplifies routing in congested substations
Reduces installation complexity and costs by 15%
Bending radius – 10× cable diameter (600 mm for 60mm cable)
| Sector | Use Case |
|---|---|
| Substations | Indoor/outdoor connections – transformers, circuit breakers, busbars |
| Renewable Energy | Solar farms, wind parks – collection systems, grid connection |
| Industrial | Mining, manufacturing, petrochemical – heavy machinery, distribution panels |
Q: What is the bending radius?
A: 10 × outer diameter (e.g., 600 mm for 60mm cable). Easy installation in confined spaces.
Q: Does it require special termination kits?
A: Yes. Recommend proprietary 35kV pre-molded terminations – factory-tested, reduce installation time by 50%, minimize failure risk.
| Advantage | Description |
|---|---|
| 50 kA/1s short-circuit withstand | Critical safety for substations |
| 30% less installation space | Compact design |
| 40+ year service life | Weatherproof XLPE + IP68 |
| EMI/RFI protection | Tinned copper shield |
| IEC 60502 & IEEE 404 compliant | Internationally accepted |
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.4 | ±0.05 | 1.4 | 7.1 | 7.3 | 70 | ||
25 | 5.9 | ±0.02 | 1.4 | 8.3 | 9.1 | 95 | ||
35 | 6.9 | ±0.02 | 1.6 | 9.7 | 10.5 | 115 | ||
50 | 8.1 | ±0.25 | 1.6 | 10.8 | 11.8 | 140 | ||
70 | 9.7 | ±0.25 | 1.8 | 12.8 | 13.8 | 180 | ||
120 | 12.8 | ±0.30 | 2.0 | 16.2 | 17.4 | 250 | ||
* Defined for ambient temperature of 25℃ and max.conductor temperature of 70℃.
Dimensions of Neutral Messenger Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
25 | 5.9 | ±0.02 | 5.5 | 6.3 | 7.4 | |||
35 | 6.9 | ±0.02 | 6.5 | 7.3 | 10.3 | |||
50 | 8.1 | ±0.25 | 7.6 | 8.6 | 14.2 | |||
70 | 9.7 | ±0.25 | 9.2 | 10.2 | 20.6 | |||
95 | 11.4 | ±0.30 | 10.8 | 12.0 | 27.9 | |||
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors + Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
1×16+25 | 15 |
3×16+25 | 22 |
4×16+25 | 22 |
3×25+35 | 26 |
4×25+35 | 26 |
3×35+50 | 30 |
3×50+70 | 35 |
3×70+95 | 41 |
3×120+95 | 47 |


Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part5-Section D,AMKA(SFS 2200).
Construction: Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:Aluminum conductors.
Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation: These cables are not allowed to be buried, even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.4 | ±0.05 | 1.4 | 7.1 | 7.3 | 70 | ||
25 | 5.9 | ±0.02 | 1.4 | 8.3 | 9.1 | 95 | ||
35 | 6.9 | ±0.02 | 1.6 | 9.7 | 10.5 | 115 | ||
50 | 8.1 | ±0.25 | 1.6 | 10.8 | 11.8 | 140 | ||
70 | 9.7 | ±0.25 | 1.8 | 12.8 | 13.8 | 180 | ||
120 | 12.8 | ±0.30 | 2.0 | 16.2 | 17.4 | 250 | ||
* Defined for ambient temperature of 25℃ and max.conductor temperature of 70℃.
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
25 | 5.9 | ±0.02 | 5.5 | 6.3 | 7.4 | |||
35 | 6.9 | ±0.02 | 6.5 | 7.3 | 10.3 | |||
50 | 8.1 | ±0.25 | 7.6 | 8.6 | 14.2 | |||
70 | 9.7 | ±0.25 | 9.2 | 10.2 | 20.6 | |||
95 | 11.4 | ±0.30 | 10.8 | 12.0 | 27.9 | |||
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors + Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
1×16+25 | 15 |
3×16+25 | 22 |
4×16+25 | 22 |
3×25+35 | 26 |
4×25+35 | 26 |
3×35+50 | 30 |
3×50+70 | 35 |
3×70+95 | 41 |
3×120+95 | 47 |
LV-ABC Lines with Insulated Neutral Messenger
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)
Construction: Aluminum conductors with XLPE insulation.
Application:Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation:These cables are not allowed to be buried,even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameten | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | max. | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.6 | 5.1 | 1.2 | 7.0 | 7.8 | |||
25 | 5.8 | 6.3 | 1.4 | 8.6 | 9.4 | 112 | ||
35 | 6.8 | 7.3 | 1.6 | 10.0 | 10.9 | 138 | ||
50 | 7.9 | 8.4 | 1.6 | 11.1 | 12.0 | 168 | ||
70 | 9.7 | 10.2 | 1.8 | 13.3 | 14.2 | 213 | ||
95 | 11.0 | 12.0 | 1.8 | 14.6 | 15.7 | 258 | ||
120 | 12.0 | 13.1 | 1.8 | 15.6 | 16.7 | 306 | ||
150 | 13.9 | 15.0 | 1.7 | 17.3 | 18.6 | 344 | ||
* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.
Dimensions of Neutral Messenger Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
54.6 | 9.2 | 9.6 | 1.6 | 12.3 | 13.0 | 16.6 | ||
70 | 10.0 | 10.2 | 1.5 | 12.9 | 13.6 | 20.5 | ||
95 | 12.2 | 12.9 | 1.6 | 15.3 | 16.3 | 27.5 | ||
* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors +Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
3×25+54.6 | 30.0 |
3×35+K×16+54.6 | 33.0 |
3×50+K×16+54.6 | 36.0 |
3×70+K×16+54.6 | 37.5 |
3×70+K×25+54.6 | 40.0 |
3×70+K×16+70 | 41.0 |
3×95+K×16+70 | 44.0 |
3×120+K×16+70 | 46.0 |
3×120+K×16+95 | 47.0 |
3×150+K×16+70 | 48.0 |
3×150+K×16+95 | 49.0 |
* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).
Code: ABC 11kV.
Standards:SANS 1713.
Construction:Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:A stranded galvanized steel conductor with XLPE insulation.
Application: The Aerial Bundled Conductors shall suitable for continuous
operation outdoors in tropical areas at altitudes of up to 2200m above sea
level, humidity of up to 90%, average ambient temperature of+30℃ with
a minimum of - 1℃ and a maximum of +4℃ in direct sunlight, heavy
saline conditions along the coast and isoceraunic levels of up to 180
thunderstorm days per year.
Installation:These cables are not allowed to be buried,even in conduits.
Phase Conductor Characteristics
1 | Conductor size | mm² | 70 | 95 | 185 |
2 | Diameter over conductor.nominal | mm | 9.3-10.2 | 11.6 | 16.4 |
3 | Thickness of dielectric.nominal | mm | 3.4 | 3.4 | 3.4 |
Minimum at a point | mm | 2.96 | 2.96 | 2.96 | |
4 | Diameter over insulation. nominal | mm | 16.1-17.0 | 21.3 | 25.9 |
5 | Diameter over semi-conducting core screen. nominal | mm | 18.1-19 | 23.3 | 27.9 |
6 | Thickness of copper tape.nominal | mm | 0.15 | 1.15 | 2.15 |
7 | Thickness of sheath.nominal | mm | 1.8 | 1.8 | 1.8 |
Minimum at a point | mm | 1.43 | 1.43 | 1.51 | |
8 | Catenary size | mm² | 50 | 50 | 70 |
9 | Overall diameter of bundle.nominal | mm | 55.7 | 67.8 | 79.2 |
10 | Nominal mass | kg/m | 2.64 | 3.25 | 4.65 |
Supporting Catenary Characteristics
1 | Catenary size | mm² | 50 | 70 |
2 | Number of wires | 7 | 7 | |
3 | Wire size(diameter) | mm | 3.0 | 3.6 |
4 | Minimum tensile strength of each wire | kN | 9.26 | 13.13 |
5 | Elongation at break. minimum | % | 3.5 | 4.0 |
6 | Thickness of protective covering | |||
Nominal | mm | 1.2 | 1.2 | |
Minimum at a point | mm | 0.96 | 1.96 | |
7 | Impusewhsandvoag e1.250s | 21kV/5min | 21kV/5min |