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Designed to operate at a maximum 500 RPM stranding speed while maintaining ±0.5% lay length accuracy, this machine processes conductors ranging from 0.5 mm to 12 mm in diameter, making it indispensable for producing high-quality power cables, automotive wiring harnesses, and aerospace-grade conductors.
At its core, the machine integrates dual high-torque servo motors and an AI-driven quality control system, which work in tandem to reduce material waste by 20% and unplanned downtime by 40% compared to conventional stranding equipment. Its robust construction and intelligent features make it a cornerstone of modern manufacturing facilities focused on efficiency, consistency, and scalability.
Parameter | Value |
Stranding Speed | 500 RPM |
Conductor Diameter | 0.5–12 mm |
Tensile Capacity | 5,000 N |
Power Consumption | 75 kW |
Weight | 4,500 kg |
Certification | CE, UL |
Heavy-Duty Construction
The machine’s frame is fabricated from high-grade welded steel, reinforced with precision-machined castings to withstand static loads of up to 10,000 kg. High-precision ball bearings and hardened steel components ensure stability even at maximum operating speed, minimizing vibration and extending equipment lifespan to 15+ years with proper maintenance.
AI-Powered Quality Assurance
A network of high-resolution cameras and laser displacement sensors continuously monitors strand alignment, tension, and lay length during production. Advanced machine learning algorithms analyze this data in real time, detecting deviations as small as ±0.01 mm and triggering automatic adjustments to servo motor speeds and tension settings, ensuring consistent quality across every batch.
Energy Recovery System
Equipped with a regenerative braking system, the machine recovers 15% of energy during deceleration phases, converting kinetic energy back into electrical power that can be reused within the facility. This feature significantly reduces operational costs, particularly for large-scale production runs where the machine operates continuously for extended periods.
Power Cables: Produces medium-voltage (MV) and low-voltage (LV) conductors for electrical grid infrastructure, ensuring uniform stranding for optimal current carrying and mechanical strength.
Automotive: Manufactures high-strength wiring harnesses for electric vehicles (EVs) and hybrid powertrains, where precise conductor geometry is critical for efficient power distribution and durability.
Aerospace: Creates lightweight, high-conductivity stranded cables for aircraft avionics and electrical systems, meeting strict aerospace standards for weight reduction and performance under extreme conditions.
Q: Can it handle multi-stranded wires?
A: Yes, the machine is fully configurable to process 7–19 strand configurations, with adjustable tension settings for each strand position. This flexibility allows it to produce everything from simple 7-strand power conductors to complex 19-strand aerospace cables, with programmable lay lengths to meet specific application requirements.
Q: What is the minimum conductor diameter?
A: The machine can process conductors as small as 0.5 mm in diameter, making it suitable for micro-electronics applications such as sensor wiring, medical device cables, and precision instrumentation leads. Specialized tooling is available to ensure stable feeding and stranding of ultra-fine conductors.
Designed to operate at a maximum 500 RPM stranding speed while maintaining ±0.5% lay length accuracy, this machine processes conductors ranging from 0.5 mm to 12 mm in diameter, making it indispensable for producing high-quality power cables, automotive wiring harnesses, and aerospace-grade conductors.
At its core, the machine integrates dual high-torque servo motors and an AI-driven quality control system, which work in tandem to reduce material waste by 20% and unplanned downtime by 40% compared to conventional stranding equipment. Its robust construction and intelligent features make it a cornerstone of modern manufacturing facilities focused on efficiency, consistency, and scalability.
Parameter | Value |
Stranding Speed | 500 RPM |
Conductor Diameter | 0.5–12 mm |
Tensile Capacity | 5,000 N |
Power Consumption | 75 kW |
Weight | 4,500 kg |
Certification | CE, UL |
Heavy-Duty Construction
The machine’s frame is fabricated from high-grade welded steel, reinforced with precision-machined castings to withstand static loads of up to 10,000 kg. High-precision ball bearings and hardened steel components ensure stability even at maximum operating speed, minimizing vibration and extending equipment lifespan to 15+ years with proper maintenance.
AI-Powered Quality Assurance
A network of high-resolution cameras and laser displacement sensors continuously monitors strand alignment, tension, and lay length during production. Advanced machine learning algorithms analyze this data in real time, detecting deviations as small as ±0.01 mm and triggering automatic adjustments to servo motor speeds and tension settings, ensuring consistent quality across every batch.
Energy Recovery System
Equipped with a regenerative braking system, the machine recovers 15% of energy during deceleration phases, converting kinetic energy back into electrical power that can be reused within the facility. This feature significantly reduces operational costs, particularly for large-scale production runs where the machine operates continuously for extended periods.
Power Cables: Produces medium-voltage (MV) and low-voltage (LV) conductors for electrical grid infrastructure, ensuring uniform stranding for optimal current carrying and mechanical strength.
Automotive: Manufactures high-strength wiring harnesses for electric vehicles (EVs) and hybrid powertrains, where precise conductor geometry is critical for efficient power distribution and durability.
Aerospace: Creates lightweight, high-conductivity stranded cables for aircraft avionics and electrical systems, meeting strict aerospace standards for weight reduction and performance under extreme conditions.
Q: Can it handle multi-stranded wires?
A: Yes, the machine is fully configurable to process 7–19 strand configurations, with adjustable tension settings for each strand position. This flexibility allows it to produce everything from simple 7-strand power conductors to complex 19-strand aerospace cables, with programmable lay lengths to meet specific application requirements.
Q: What is the minimum conductor diameter?
A: The machine can process conductors as small as 0.5 mm in diameter, making it suitable for micro-electronics applications such as sensor wiring, medical device cables, and precision instrumentation leads. Specialized tooling is available to ensure stable feeding and stranding of ultra-fine conductors.
