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800 RPM High-Speed CE Armoring Machine for Power Cables

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Precision Armoring Machine with Dual-Spindle System​ revolutionizes high-tensile cable manufacturing for power transmission and submarine applications. Engineered to apply steel/aluminum armor layers at ​800 RPM​ with ​​±1.5% tension accuracy, this ISO 9001 and CE-certified solution enables ​50% faster production​ versus conventional single-spindle systems. Its modular design supports cables up to ​2,000mm diameter, ensuring uniform armor layering for extreme mechanical protection in offshore, mining, and underground infrastructure.
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Product Overview


Our High Conductivity AAC Conductors stand as a breakthrough in power transmission technology, engineered to redefine efficiency and reliability in high-demand electrical grids worldwide. Constructed exclusively from 6201-T81 high-strength aluminum alloy—a material renowned for its exceptional mechanical and electrical properties—these conductors deliver a 15–20% higher current-carrying capacity compared to traditional ACSR (Aluminum Conductor Steel Reinforced) alternatives. This performance advantage is paired with inherent corrosion resistance and lightweight characteristics, making them a transformative choice for overhead transmission lines spanning voltage classes from 11 kV to 800 kV.


By minimizing power losses by 30% through superior conductivity, these conductors directly contribute to energy efficiency goals, while their robust design extends service life to an impressive 60+ years—double the typical lifespan of conventional ACSR conductors. Rigorously tested and certified to meet IEC 61089 and ASTM B399M standards, they have become the preferred solution for renewable energy integration projects, dense urban power grids, and heavy industrial distribution networks where reliability and long-term performance are non-negotiable.


Product Specifications


Parameter

Value

Conductor Material

6201-T81 Aluminum Alloy

Tensile Strength

320 MPa

Conductivity

52–55% IACS

Diameter Range

10–50 mm

Operating Temperature

-50°C to +120°C

Certification

IEC 61089, ASTM B399M


Features


Ultra-Low Sag Design

The 6201-T81 aluminum alloy’s exceptional tensile strength (320 MPa) minimizes conductor sag by 20% compared to standard aluminum conductors. This critical advantage enables longer span lengths between transmission towers, reducing the number of structures required and lowering overall infrastructure costs by up to 15% in large-scale projects.


Corrosion Resistance

Unlike ACSR conductors, which rely on a steel core prone to rust and degradation, AAC conductors feature a seamless aluminum construction that eliminates corrosion risks entirely. This makes them particularly well-suited for coastal environments, industrial zones with high chemical exposure, and regions with aggressive atmospheric conditions.


Energy Efficiency

With a conductivity rating of 52–55% IACS (International Annealed Copper Standard), these conductors outperform ACSR in minimizing resistive power losses. This efficiency gain is especially valuable for integrating renewable energy sources like wind and solar, where maximizing power delivery from remote generation sites to the grid is essential.


Applications


Renewable Energy: Wind farms and solar parks benefit from the conductors’ lightweight design, which reduces tower loading, and high efficiency, which minimizes energy loss during long-distance transmission from remote sites to main grids.

Urban Grids: In smart cities, where space constraints and reliability are paramount, AAC conductors support higher power densities in overhead lines, reducing the need for underground cabling in congested areas.

Heavy Industry: Mining operations, manufacturing plants, and industrial complexes rely on these conductors to maintain stable power distribution for high-voltage machinery and equipment, even in harsh operating environments.


FAQ


Q: How does AAC compare to ACSR in cost?

A: While AAC conductors have a 10–15% higher upfront cost than ACSR, their extended 60+ year lifespan (compared to ACSR’s typical 30-year life) and 30% lower maintenance requirements result in a 25% total cost savings over the entire lifecycle. This long-term value makes them a cost-effective choice for utility companies and industrial operators.


Q: Can these conductors handle extreme temperatures?

A: Yes, the 6201-T81 aluminum alloy retains its mechanical and electrical properties across an extreme temperature range from -50°C to +120°C. This makes them suitable for deployment in arctic regions, desert climates, and industrial areas with high ambient temperatures, ensuring consistent performance regardless of environmental conditions.


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Q1: What is the maximum cable diameter supported?

A: Up to 2000mm, suitable for submarine and high-voltage power cables.

Q2: Can the machine handle both steel and aluminum armor wires?

A: Yes, with quick-change spools for seamless material switching.

Q3: Is the machine compliant with marine cable standards?

A: Yes, meets IEC 60228 and ICEA S-95-658 for submarine cables.


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