| Quantity: | |
|---|---|
The Cage Stranding Machine | High-Speed Multi-Wire by is engineered for high-volume production of stranded conductors with unparalleled precision. Designed for speeds up to RPM, it processes multiple wires simultaneously (configurable up to wires) while maintaining lay length accuracy of ±0.5mm. Certified to UL, CE, and ISO 9001 standards, this machine is ideal for manufacturing power cables, communication lines, and automotive wiring harnesses. Its modular design, energy-efficient operation, and automated tension control make it a cornerstone for industries prioritizing speed, quality, and scalability.
Core Selling Points
High-Speed Multi-Wire Processing
Processes up to wires in a single run, reducing production time by %.
Lay length adjustable from mm to mm with ±0.5mm precision (IEC 60228 compliant).
Precision Control & Stability
Dual-layer tension control: Ensures uniform wire alignment and minimizes breakage.
PLC & HMI integration: Real-time monitoring of speed, tension, and lay length via touchscreen interface.
Robust Construction
Modular cage design: Lightweight aluminum/stainless steel frame for reduced inertia and easy maintenance.
Anti-vibration system: Stabilizes operation at maximum speeds, reducing wear and tear.
Energy Efficiency
Regenerative braking system reduces power consumption by % compared to conventional models.
Low-friction bearings and optimized gear ratios enhance operational efficiency.
Safety & Compliance
CE/UL-certified safety guards, emergency stop, and overload protection.
Compliant with IEC 60811 and ISO 9001 quality standards.
Customization
Configurable wire capacity, lay length, and automation levels (e.g., auto-loading/unloading).
Optional coiling systems for direct integration with downstream processes.
Material Compatibility
Handles copper, aluminum, and alloy wires with diameters from mm to mm.
Suitable for bare, tinned, or insulated wires.
Applications
Power Transmission: Stranded conductors for AAC/ACSR cables and overhead lines.
Telecom: CAT6/CAT7 cables, fiber optic reinforcement strands.
Automotive: High-flexibility wiring harnesses for EVs and hybrid vehicles.
Renewable Energy: Solar/Wind farm grid connection cables.
Quality Assurance
Batch-tested for tension consistency, lay length accuracy, and mechanical stability.
QR-coded components for traceability and compliance documentation.
Parameter | Value |
Stranding Diameter | 500mm–1500mm |
Max Speed | 800 RPM |
Tension Accuracy | ±1.5% |
Motor Power | 90kW (main drive), 7.5kW (servo) |
Bobbin Capacity | 200kg–1000kg |
Certifications | ISO 9001, CE |
The Cage Stranding Machine | High-Speed Multi-Wire by is engineered for high-volume production of stranded conductors with unparalleled precision. Designed for speeds up to RPM, it processes multiple wires simultaneously (configurable up to wires) while maintaining lay length accuracy of ±0.5mm. Certified to UL, CE, and ISO 9001 standards, this machine is ideal for manufacturing power cables, communication lines, and automotive wiring harnesses. Its modular design, energy-efficient operation, and automated tension control make it a cornerstone for industries prioritizing speed, quality, and scalability.
Core Selling Points
High-Speed Multi-Wire Processing
Processes up to wires in a single run, reducing production time by %.
Lay length adjustable from mm to mm with ±0.5mm precision (IEC 60228 compliant).
Precision Control & Stability
Dual-layer tension control: Ensures uniform wire alignment and minimizes breakage.
PLC & HMI integration: Real-time monitoring of speed, tension, and lay length via touchscreen interface.
Robust Construction
Modular cage design: Lightweight aluminum/stainless steel frame for reduced inertia and easy maintenance.
Anti-vibration system: Stabilizes operation at maximum speeds, reducing wear and tear.
Energy Efficiency
Regenerative braking system reduces power consumption by % compared to conventional models.
Low-friction bearings and optimized gear ratios enhance operational efficiency.
Safety & Compliance
CE/UL-certified safety guards, emergency stop, and overload protection.
Compliant with IEC 60811 and ISO 9001 quality standards.
Customization
Configurable wire capacity, lay length, and automation levels (e.g., auto-loading/unloading).
Optional coiling systems for direct integration with downstream processes.
Material Compatibility
Handles copper, aluminum, and alloy wires with diameters from mm to mm.
Suitable for bare, tinned, or insulated wires.
Applications
Power Transmission: Stranded conductors for AAC/ACSR cables and overhead lines.
Telecom: CAT6/CAT7 cables, fiber optic reinforcement strands.
Automotive: High-flexibility wiring harnesses for EVs and hybrid vehicles.
Renewable Energy: Solar/Wind farm grid connection cables.
Quality Assurance
Batch-tested for tension consistency, lay length accuracy, and mechanical stability.
QR-coded components for traceability and compliance documentation.
Parameter | Value |
Stranding Diameter | 500mm–1500mm |
Max Speed | 800 RPM |
Tension Accuracy | ±1.5% |
Motor Power | 90kW (main drive), 7.5kW (servo) |
Bobbin Capacity | 200kg–1000kg |
Certifications | ISO 9001, CE |
