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The Cage Stranding Machine is engineered for high volume production of stranded conductors with exceptional precision. Designed for high speed operation, it processes multiple wires simultaneously while maintaining lay length accuracy of ±0.5mm — fully compliant with IEC 60228 standards.
Certified to UL, CE, and ISO 9001, this machine is ideal for manufacturing:
Power cables (AAC/ACSR conductors)
Communication cables (CAT6, CAT7, fiber optic reinforcement)
Automotive wiring harnesses (EV and hybrid vehicles)
Renewable energy cables (solar and wind farm grid connections)
With modular design, energy efficient operation, and automated tension control, the cage strander delivers speed, quality, and scalability for modern cable production lines.
| Feature | Benefit |
|---|---|
| High Speed Multi Wire Processing | Processes multiple wires in a single run, significantly reducing production time. Lay length adjustable with ±0.5mm precision. |
| Precision Control & Stability | Dual layer tension control ensures uniform wire alignment and minimizes breakage. PLC + HMI touchscreen for real time monitoring. |
| Robust Construction | Modular cage design with lightweight aluminum/stainless steel frame reduces inertia. Anti vibration system stabilizes operation at maximum speeds. |
| Energy Efficiency | Regenerative braking system reduces power consumption. Low friction bearings and optimized gear ratios enhance efficiency. |
| Safety & Compliance | CE/UL certified safety guards, emergency stop, overload protection. Compliant with IEC 60811 and ISO 9001. |
| Customization | Configurable wire capacity, lay length, and automation levels (e.g., auto loading/unloading). Optional coiling systems available. |
| Material | Diameter Range | Type |
|---|---|---|
| Copper, Aluminum, Alloy wires | [] mm to [] mm | Bare, tinned, or insulated |
| Sector | Application |
|---|---|
| Power Transmission | Stranded conductors for AAC/ACSR cables and overhead lines |
| Telecom | CAT6/CAT7 cables, fiber optic reinforcement strands |
| Automotive | High flexibility wiring harnesses for EVs and hybrid vehicles |
| Renewable Energy | Solar and wind farm grid connection cables |
Batch tested for tension consistency, lay length accuracy, and mechanical stability
QR coded components for traceability and compliance documentation
| Parameter | Value |
|---|---|
| Stranding Diameter | 500 mm – 1,500 mm |
| Max Speed | 800 RPM |
| Tension Accuracy | ±1.5% |
| Motor Power | 90 kW (main drive), 7.5 kW (servo) |
| Bobbin Capacity | 200 kg – 1,000 kg |
| Certifications | ISO 9001, CE |
