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The Cage Stranding Machine is engineered for high-speed, multi-layer stranding of conductors in power, communication, and automotive industries. Utilizing a cage-type rotating system, it achieves speeds up to 800 RPM with ±1.5% tension accuracy. Designed for copper, aluminum, and alloy wires, the machine supports up to 6-layer stranding for complex cable configurations. Certified to ISO 9001 and CE standards, it ensures reliability and efficiency for high-volume cable production.
Core Selling Points
1. Cage-Type Stranding System: Simultaneous multi-layer stranding for uniform lay length and reduced production time.
2. Servo-Driven Tension Control: Maintains ±1.5% tension accuracy across all layers.
3. High-Speed Operation: Up to 800 RPM with anti-vibration reinforced frame.
4. Modular Tooling: Quick-change bobbins and guides (setup time ≤10 minutes).
5. Energy Efficiency: Regenerative braking reduces energy consumption by 30%.
The machine’s rotating cage system enables simultaneous stranding of up to 6 layers, ensuring precise alignment and consistent lay length (±2mm). The servo-controlled pay-off system dynamically adjusts tension to prevent wire slack or breakage during high-speed operation.
· Real-Time Feedback: Integrated tension sensors and PLC system ensure ±1.5% deviation.
· Anti-Birdcaging: Automated correction mechanism eliminates defects in multi-layer stranding.
· Material Versatility: Compatible with solid or stranded copper (up to 20mm diameter), aluminum, and hybrid conductors.
· Quick-Change Tooling: Swap bobbins (200kg–1000kg capacity) and guides for diverse cable types (e.g., HV power, fiber optic, automotive).
· Smart HMI Interface: 12-inch touchscreen for real-time monitoring of RPM, tension, and layer count.
· Safety Compliance: Emergency stop, overload protection, and fully enclosed rotating components.
Parameter | Value |
Stranding Diameter | 500mm–1500mm |
Max Speed | 800 RPM |
Tension Accuracy | ±1.5% |
Motor Power | 90kW (main drive), 7.5kW (servo) |
Bobbin Capacity | 200kg–1000kg |
Certifications | ISO 9001, CE |
The Cage Stranding Machine is engineered for high-speed, multi-layer stranding of conductors in power, communication, and automotive industries. Utilizing a cage-type rotating system, it achieves speeds up to 800 RPM with ±1.5% tension accuracy. Designed for copper, aluminum, and alloy wires, the machine supports up to 6-layer stranding for complex cable configurations. Certified to ISO 9001 and CE standards, it ensures reliability and efficiency for high-volume cable production.
Core Selling Points
1. Cage-Type Stranding System: Simultaneous multi-layer stranding for uniform lay length and reduced production time.
2. Servo-Driven Tension Control: Maintains ±1.5% tension accuracy across all layers.
3. High-Speed Operation: Up to 800 RPM with anti-vibration reinforced frame.
4. Modular Tooling: Quick-change bobbins and guides (setup time ≤10 minutes).
5. Energy Efficiency: Regenerative braking reduces energy consumption by 30%.
The machine’s rotating cage system enables simultaneous stranding of up to 6 layers, ensuring precise alignment and consistent lay length (±2mm). The servo-controlled pay-off system dynamically adjusts tension to prevent wire slack or breakage during high-speed operation.
· Real-Time Feedback: Integrated tension sensors and PLC system ensure ±1.5% deviation.
· Anti-Birdcaging: Automated correction mechanism eliminates defects in multi-layer stranding.
· Material Versatility: Compatible with solid or stranded copper (up to 20mm diameter), aluminum, and hybrid conductors.
· Quick-Change Tooling: Swap bobbins (200kg–1000kg capacity) and guides for diverse cable types (e.g., HV power, fiber optic, automotive).
· Smart HMI Interface: 12-inch touchscreen for real-time monitoring of RPM, tension, and layer count.
· Safety Compliance: Emergency stop, overload protection, and fully enclosed rotating components.
Parameter | Value |
Stranding Diameter | 500mm–1500mm |
Max Speed | 800 RPM |
Tension Accuracy | ±1.5% |
Motor Power | 90kW (main drive), 7.5kW (servo) |
Bobbin Capacity | 200kg–1000kg |
Certifications | ISO 9001, CE |
