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High-Speed Cage Stranding Machine – Multi-Wire Strander for Power, Telecom & Automotive Cables | CE UL ISO 9001
High-speed cage stranding machine processes up to 54 wires simultaneously with ±0.5mm lay length accuracy. Ideal for AAC/ACSR power cables, CAT6/CAT7 telecom cables, EV wiring harnesses. CE, UL, ISO 9001 certified.
The Cage Stranding Machine is a high-speed multi-wire strander engineered for high-volume production of stranded conductors with exceptional precision. Designed to reach speeds up to 800 RPM, this machine processes multiple wires simultaneously with a configurable wire capacity of up to 54 wires. It maintains lay length accuracy of ±0.5mm, fully compliant with IEC 60228 standards.
Certified to UL, CE, and ISO 9001, this stranding machine is ideal for manufacturing power transmission cables, communication lines, automotive wiring harnesses, and renewable energy cables. Its modular cage design, energy-efficient regenerative braking system, and automated dual-layer tension control make it a cornerstone for industries that demand speed, quality, and scalability.
Processes up to 54 wires in a single run, reducing production time by up to 40%
Lay length adjustable from 10 mm to 300 mm with ±0.5mm precision
Fully compliant with IEC 60228 for stranded conductors
Dual-layer tension control system ensures uniform wire alignment and minimizes breakage
PLC and HMI integration enables real-time monitoring of speed, tension, and lay length via a user-friendly touchscreen interface
Automatic feedback adjustment maintains consistent stranding quality
Modular cage design with lightweight aluminum or stainless steel frame reduces rotational inertia and simplifies maintenance
Anti-vibration system stabilizes operation at maximum speeds, reducing mechanical wear and extending component life
Regenerative braking system reduces power consumption by up to 30% compared to conventional models
Low-friction bearings and optimized gear ratios enhance overall operational efficiency
CE and UL certified safety guards, emergency stop buttons, and overload protection
Compliant with IEC 60811 and ISO 9001 quality management standards
Interlocked safety doors prevent access during operation
Configurable wire capacity, lay length ranges, and automation levels including auto-loading and auto-unloading
Optional coiling systems for direct integration with downstream extrusion or take-up equipment
Handles copper, aluminum, and alloy wires with diameters from 0.1 mm to 5.0 mm
Suitable for bare, tinned, or insulated wires without quality loss
| Industry | Application |
|---|---|
| Power Transmission | Stranded conductors for AAC, ACSR, and overhead transmission lines |
| Telecommunications | CAT6, CAT7, and fiber optic reinforcement strands |
| Automotive | High-flexibility wiring harnesses for electric vehicles and hybrid vehicles |
| Renewable Energy | Grid connection cables for solar farms and wind farms |
Every machine is batch-tested for tension consistency, lay length accuracy, and mechanical stability
QR-coded components provide full traceability and compliance documentation
Factory acceptance test and on-site commissioning support available
| Parameter | Value |
|---|---|
| Stranding Diameter Range | 500 mm – 1500 mm |
| Maximum Speed | 800 RPM |
| Lay Length Accuracy | ±0.5 mm |
| Tension Accuracy | ±1.5% |
| Main Drive Motor Power | 90 kW |
| Servo Motor Power | 7.5 kW |
| Bobbin Capacity | 200 kg – 1000 kg |
| Wire Capacity | Up to 54 wires |
| Wire Diameter Range | 0.1 mm – 5.0 mm |
| Certifications | ISO 9001, CE, UL |
Higher throughput – Process more wires at faster speeds with less downtime
Lower operating cost – Energy-saving regenerative braking and reduced scrap rate
Easy integration – Modular design fits into existing production lines
Global compliance – Certified to international standards for export anywhere
Long-term reliability – Anti-vibration and low-friction design minimizes maintenance
