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Custom Outdoor Pole Recloser, 38kV 25kA Rated

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The 38kV 25kA MV Recloser is engineered to ensure uninterrupted power distribution in demanding outdoor environments, specifically designed for pole-mounted applications in medium-voltage networks. With a robust 25kA short-circuit breaking capacity and full compliance with IEC 62271-111 and ANSI C37.106 standards, this recloser delivers lightning-fast fault detection (<50 ms) and automatic reclosing capabilities, minimizing service disruptions for end-users.

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1. Rugged Outdoor Design – IP67 Rated

  • Corrosion‑resistant aluminum alloy housing with UV‑stabilized coating

  • IP67 ingress protection – fully operational after prolonged exposure to:

    • Rain and snow

    • Salt spray (coastal environments)

    • Dust and sand (desert regions)

    • Industrial pollutants

  • Reliable performance from –40°C to +85°C

2. Smart Grid Integration – IoT Ready

  • Built‑in Ethernet and 4G/5G connectivity

  • Seamless integration with SCADA systems and smart grid platforms

  • Real‑time data transmission includes:

    • Fault location

    • Operating temperature

    • Load current

    • Reclosing event logs

  • Supports predictive maintenance – identify issues before outages

  • Remote configuration of protection settings – reduces on‑site visits by up to 70%

3. User‑Friendly Interface – Touchscreen HMI

  • High‑visibility touchscreen HMI

  • Local access to:

    • Operational data

    • Fault logs

    • Configuration tools

  • Step‑by‑step guidance for setting protection parameters and analyzing faults

  • Minimizes need for specialized technical expertise

4. High‑Speed Fault Interruption

  • Detects and interrupts faults in < 50 ms – faster than traditional devices (100–200 ms)

  • Reduces:

    • Equipment damage (lower thermal and mechanical stress)

    • Arc flash energy (improved safety)

    • Power outage duration

5. Flexible Reclosing Cycles

  • Configurable reclosing cycles (up to 5)

  • Programmable sequence:

    • Fast (instantaneous) – 3 cycles

    • Delayed (coordinated) – 2 cycles

  • Automatic restoration – reduces manual intervention


Technical Benefits

Benefit Description
Downtime reduction 50% less unplanned downtime vs traditional reclosers
Remote monitoring Real‑time data via Ethernet/4G/5G
Predictive maintenance Alerts before failure occurs
Fault location Built‑in fault detection and reporting
Backward compatibility DNP3, Modbus, IEC 61850 support
Wide temperature range –40°C to +85°C – arctic to desert
High mechanical life 10,000 operations
Low maintenance Sealed design, no scheduled internal cleaning

Applications

Renewable Energy Integration

  • Facilitates integration of wind farms and solar farms into the main grid

  • Manages variable load demands from renewable sources

  • Isolates faults in renewable energy collection systems

  • Ensures stable power flow to the grid

Urban Smart Grids

  • Critical for overhead distribution lines in smart cities

  • Rapid fault isolation essential for maintaining power supply to:

    • Residential areas

    • Commercial districts

    • Emergency services (hospitals, fire stations, police)

    • Transportation infrastructure (traffic lights, rail systems)

Industrial Power Protection

  • Protects power distribution networks in:

    • Mining operations (surface and underground)

    • Oil and gas facilities (refineries, pipelines, pumping stations)

    • Manufacturing plants (automotive, steel, chemicals)

  • Prevents power interruptions that can cause:

    • Significant production losses

    • Safety risks (loss of ventilation, lighting, emergency systems)

Additional Applications

  • Rural electrification – long‑distance overhead lines

  • Coastal installations – salt spray resistance

  • High‑altitude grids – up to 3,000m (derating above 2,000m)


Comparison – Smart Recloser vs Traditional Recloser

Feature Smart Recloser (38kV) Traditional Recloser
Fault interruption time < 50 ms 100–200 ms
Remote monitoring Yes (Ethernet/4G/5G) No
Predictive maintenance Yes No
Fault location reporting Yes No
Protection setting changes Remote (SCADA) On‑site only
Data logging Continuous Event‑based
Integration with smart grid Native Requires retrofit
Unplanned downtime reduction 50% Baseline
Lifecycle cost Lower (reduced maintenance) Higher (more site visits)

Communication & Integration

Protocol Support Use Case
DNP3 ✅ Full Utility SCADA (North America)
Modbus TCP/RTU ✅ Full Industrial systems
IEC 61850 ✅ Full Smart grid (Europe, Asia)
IEC 60870‑5‑101/104 ✅ Optional Telecontrol
MQTT ✅ Optional IoT cloud platforms

Installation & Commissioning

  • Mounting – Pole‑mount or substation‑mount

  • Weight – 65 kg (approx.)

  • Dimensions – 600 × 400 × 300 mm

  • Installation time – 2–4 hours (typical)

  • Commissioning – On‑site or remote (via 4G/5G)


Maintenance & Support

Task Frequency
Visual inspection Annually
Control battery check Every 2 years
Contact wear check Every 5 years or 1,000 operations
Firmware update As needed (remote)
Full overhaul 20 years or 10,000 operations
  • Global service network – spare parts and support available

  • Remote diagnostics – via 4G/5G connection

  • Extended warranty – available upon request


MV Recloser for Pole



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