| Quantity: | |
|---|---|
Confirm the metals being joined:
Copper to aluminium: Standard bimetal connector with copper-aluminium transition.
Aluminium to aluminium: Aluminium connector or bimetal connector with aluminium-aluminium contact.
Copper to copper: Copper connector; bimetal is not required unless specified for standardization.
Identify the conductor form on each side:
Stranded cable, solid cable, busbar, tube, or lug.
Cross-section range: typically 16–800 mm², with custom sizes available.
Confirm whether the connector must accept different sizes on each side, such as 240 mm² aluminium cable to 120 mm² copper busbar.
Rated current: Match to continuous load current with margin for ambient temperature and grouping.
Voltage: Confirm insulation requirements for LV or MV applications.
Short-circuit withstand: Verify the connector can withstand the system short-circuit current without excessive temperature rise or mechanical damage.
| Type | Description | Typical Use |
|---|---|---|
| Bolted | Mechanical clamp with bolts | Field assembly, adjustable, easy replacement |
| Compression | Crimped with hydraulic tool | Permanent joints, lower contact resistance |
| Combined | Bolted and compression features | High-vibration or critical connections |
| Select based on available tools, maintenance requirements, and joint reliability. |
Provide or confirm:
Bolt hole diameter and spacing
Palm width, length, and thickness
Stud size or thread
Cable entry diameter and orientation
Drawing or sample if non-standard
Copper side: T2, TU1, or equivalent copper.
Aluminium side: 1060, 1050, or equivalent aluminium.
Bonding: Friction welding, flash welding, or brazing. Friction welding is common for high-strength Cu-Al transition.
Surface treatment: Tin plating on copper side optional; aluminium side usually bare or oxidation-treated.
Indoor: Standard design; confirm clearance and insulation.
Outdoor: UV, rain, and temperature cycling resistance.
Coastal or industrial: Specify corrosion protection and material compatibility.
High humidity: Confirm surface treatment and sealing if required.
Vibration: Use bolted or combined type with locking features.
Specify applicable standards:
IEC 61238-1: Compression and mechanical connectors for power cables.
GB/T 14315: Power cable connectors.
DL/T 759: Connectors for overhead lines.
Project-specific requirements for contact resistance, temperature rise, and short-circuit test.
Request test reports for contact resistance, tensile strength, and temperature rise if required.
Mark each connector with size, material, and batch number.
Pack in cartons or wooden cases to prevent deformation.
Include installation instructions if required.
| Parameter | Unit | Typical Range / Option |
|---|---|---|
| Type | — | Bimetal link cable connector, bolted / compression / combined |
| Material | — | Copper T2/TU1 + Aluminium 1060/1050 |
| Bonding Process | — | Friction welding, flash welding, brazing |
| Conductor Range | mm² | 16 – 800, custom |
| Copper Side Interface | — | Cable lug, busbar, tube, thread stud |
| Aluminium Side Interface | — | Cable lug, busbar, tube, thread stud |
| Bolt Size | — | M8, M10, M12, M16, custom |
| Bolt Hole Spacing | mm | According to drawing |
| Rated Current | A | 100 – 2000, depending on cross-section |
| Rated Voltage | V | LV / MV as required |
| Contact Resistance | — | ≤ 1.1 × reference copper joint |
| Temperature Rise | K | ≤ 45 K at rated current |
| Short-Circuit Withstand | kA | According to system requirement |
| Surface Treatment | — | Copper side tin plating optional; aluminium side bare |
| Protection | — | Indoor / outdoor |
| Standards | — | IEC 61238-1, GB/T 14315, DL/T 759 |
| Packing | — | Carton, wooden case, pallet |
Note: Dimensions, current ratings, and interface details are customized. Confirm against drawings or samples before ordering.
Transition between aluminium cable and copper busbar
Transformer, switchgear, and control gear terminals
Outdoor overhead line connections
Substation busbar and equipment connections
Renewable energy inverters, battery storage, and power converters
Industrial power distribution and motor connections
Areas where copper and aluminium conductors must be joined without direct contact
Country of Origin: China (Mainland)
Type:Bimetal link
Application:Power, Cable Connector
Gender:Other
Name:Cable Connector
Material:E-Cu; Al-99.6%
Surface treatment:Bright
Color:Silver,Customized
Certificate:CE ROHS ISO9001
Feature:Simple Installation,Safe Use,Cheap
HS Code: 8536909000
OEM:Provided
