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High Voltage XLPE Insulated Power Cable with Aluminum Corrugated Sheath for Enhanced Transmission Efficiency

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4e-energy is a renowned Chinese manufacturer of High Voltage XLPE Insulated Power Cable with Aluminum Corrugated Sheath, designed to optimize energy transmission efficiency. Our cables are engineered for high voltage power systems, featuring advanced XLPE insulation that provides superior dielectric properties, paired with a durable aluminum corrugated sheath for enhanced mechanical protection. Ideal for long-distance transmission, our cables ensure safety, minimal power loss, and exceptional reliability. Reach out to us for more details!
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66-500kV XLPE Insulated Power Cables – IEC 60840 & IEC 62067 Compliant

Standards & Certifications

Our 66-500kV XLPE insulated power cables are designed and manufactured in strict compliance with the following international standards, ensuring the highest levels of quality, safety, and performance for high voltage (HV) and extra high voltage (EHV) power transmission systems.

Standard Voltage Range Scope
IEC 60840:2011 Above 30kV (Um=36kV) up to 150kV (Um=170kV) Extruded insulation power cables and accessories for HV transmission
IEC 62067:2011 Above 150kV (Um=170kV) up to 500kV (Um=550kV) Extruded insulation power cables and accessories for EHV transmission

Key Performance Guarantees

These certifications guarantee that our cables meet rigorous international requirements for:

Requirement Description
Electrical performance Low partial discharge, high dielectric strength
Mechanical durability Robust construction for underground, submarine, and tunnel installations
Thermal stability XLPE insulation for 90°C continuous operation and 250°C short circuit withstand
Safety Fire performance, water blocking, and environmental protection

Why IEC Compliance Matters

Benefit Description
Global Acceptance IEC certified cables are recognized worldwide for utility and infrastructure projects.
Reliable Performance Proven design and testing standards ensure long term operation.
Interchangeability Compatible with international cable accessories and termination systems.
Risk Reduction Minimizes project delays and quality disputes.


345kV Power Cable_副本

Specification of Products

Type

Name

CU/XLPE/CAS/PVC

Copper Conductor XLPE Insulated Corrugated Aluminum Sheath PVC Sheathed Power Cable

CU/XLPE/CAS/LWR/PVC

Copper Conductor XLPE Insulated Corrugated Aluminum Sheath PVC Sheathed Longitudinal Water Resistant Power Cable

CU/XLPE/CAS/PE

Copper Conductor XLPE Insulated Corrugated Aluminum Sheath PE Sheathed Power Cable

CU/XLPE/CAS/LWR/PE

Copper Conductor XLPE Insulated Corrugated Aluminum Sheath PE Sheathed Longitudinal Water Resistant Power Cable

AL/XLPE/CAS/PVC

Aluminum Conductor XLPE Insulated Corrugated Aluminum Sheath PVC Sheathed Power Cable

AL/XLPE/CAS/LWR/PVC

Aluminum Conductor XLPE Insulated Corrugated Aluminum Sheath PVC Sheathed Longitudinal Water Resistant Power Cable

AL/XLPE/CAS/PE

Aluminum Conductor XLPE Insulated Corrugated Aluminum Sheath PE Sheathed Power Cable

AL/XLPE/CAS/LWR/PE

Aluminum Conductor XLPE Insulated Corrugated Aluminum Sheath PE Sheathed Longitudinal Water Resistant Power Cable




Cables Overview

Our 66-500kV XLPE Insulated Power Cables offer a comprehensive range of designs to meet both technical specifications and economic requirements. They are suitable for use in diverse high-voltage transmission networks, offering flexibility in design and installation.

The key features of our cables include:

  • Extruded XLPE insulation: Offers excellent dielectric properties, high thermal stability, and resistance to aging.

  • Corrugated Aluminum Sheath: Provides enhanced mechanical protection and shielding against external damage.

  • Various Sheathing Options: Available with PVC or PE (Polyethylene) sheaths, ensuring protection against environmental factors such as moisture, UV exposure, and corrosion.

  • Water Resistance: Certain cable designs feature longitudinal water resistance (LWR) to prevent water ingress, making them ideal for installation in high-moisture environments.


Conductors

The choice of conductor material is a critical factor in determining the overall efficiency and capacity of the power cable. We offer copper and aluminum conductors, each with its own set of advantages.

  • Copper Conductors: Known for their superior conductivity and reliability, copper conductors are ideal for high-performance applications where low resistive losses are critical. They are widely used in more demanding environments where performance is a top priority.

  • Aluminum Conductors: Lightweight and cost-effective, aluminum conductors are often selected for large-scale power transmission projects. They provide a lower cost alternative to copper while maintaining good electrical performance.

The conductor design can also be customized based on your needs, whether you require solid or stranded conductors for better flexibility and ease of installation.
DSC_7233

Insulation and Sheathing

XLPE Insulation

The XLPE (Cross-Linked Polyethylene) insulation used in our high-voltage power cables is designed for exceptional electrical and mechanical properties, including:

  • High dielectric strength and electrical insulation resistance

  • Superior thermal stability, enabling the cables to operate in a wider range of temperatures

  • Resistance to aging and environmental stress

Sheathing

Our cables are equipped with either PVC or PE sheaths:

  • PVC Sheath: Provides excellent mechanical protection, flame retardancy, and resistance to UV radiation, making it suitable for outdoor and underground installations.

  • PE Sheath: Offers higher chemical resistance and durability, making it ideal for applications where the cable may be exposed to more aggressive environmental conditions.

Certain configurations also feature longitudinal water resistance (LWR), which provides an additional layer of protection against water ingress, making them suitable for use in wet or submerged environments.


DSC_7247


Product features

Our high-voltage XLPE insulated power cables are designed to improve power transmission efficiency and are suitable for voltage levels from 66kV to 500kV. The product adopts advanced cross-linked polyethylene insulation material to ensure excellent electrical performance, heat resistance and anti-aging ability, and has long-term stable operation performance. The copper conductor of the cable has extremely low resistance, which effectively reduces power loss, and adopts aluminum corrugated sheath to enhance the mechanical protection of the product.


Application scenarios

  • Power transmission system: suitable for long-term power transmission of high-voltage power networks, especially in underground cable laying and urban power grids.

  • Industrial power supply system: suitable for power transmission in large-scale industrial parks or power stations.

  • Renewable energy: widely used in power transmission systems of renewable energy such as wind power generation and solar energy.

  • Urban infrastructure: especially suitable for the construction of urban underground power systems to ensure the stability of municipal power supply.


FAQs

Q: What voltage levels of cables are this product suitable for?

A: This high-voltage power cable is suitable for 66-500kV voltage levels and is suitable for long-term and efficient power transmission.

Q: What is the protection ability of the product?

A: Our power cables have extremely strong mechanical protection capabilities and use aluminum corrugated sheaths to effectively resist external physical damage. In addition, the XLPE insulation layer provides excellent corrosion resistance and high temperature resistance.

Q: Is the product customizable?

A: Yes, we provide customized services for cable length, core number and sheath material to meet the needs of different application scenarios.

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