| Quantity: | |
|---|---|
Are you struggling with low stranding speeds, inconsistent conductor quality, or high energy costs in your cable production line?
The 1200 RPM ISO-Certified Bowtype Stranding Machine directly addresses these challenges by combining ultra‑high‑speed performance with ISO‑certified quality assurance.
Backed by ISO 9001 (quality management) and ISO 14001 (environmental management), this bowtype strander sets a new benchmark in cable manufacturing technology, delivering:
Uniform, high‑integrity stranded conductors for a wide range of cable types
Low attenuation – <0.2 dB/km for optical fiber strands
Extended cable service life – up to 25% longer than traditional methods
Improved electrical performance – reduced resistance and signal loss
Whether you produce power transmission cables, communication wires, or optical fiber assemblies, this machine ensures consistent quality, high throughput, and low operating costs.
| Feature | Description |
|---|---|
| Ultra‑High Speed – 1200 RPM | Max 1200 rpm; production speed up to 1,500 m/min (copper); ±2% lay length accuracy. Ideal for high‑volume cable manufacturing. |
| Precision Alignment – Patented Bow‑Type Design | Dynamic balancing reduces vibration and wear. Reduces wire torsion by up to 70% vs. planetary stranders. Preserves conductor integrity for data, RF, and instrumentation cables. |
| Energy Efficiency – VFD | Variable Frequency Drives adjust motor output based on load. Reduces power consumption by up to 25% during partial‑load operation. Lowers carbon footprint. |
| Safety Compliance – CE + ISO 13849‑1 | CE‑certified interlocking guards; emergency stops every 300mm; thermal overload protection. Compliant with EN ISO 13849‑1. |
| Additional Technical Benefits | Low noise operation, compact footprint, HMI touchscreen, automatic lubrication, data logging (speed, output, downtime). |
| Parameter | Value |
|---|---|
| Maximum operating speed | 1200 rpm |
| Maximum line speed | 1,500 m/min (copper) |
| Lay length accuracy | ±2% |
| Attenuation (optical fibers) | < 0.2 dB/km |
| Conductor materials | Copper, aluminum, ACSR, fiber‑reinforced polymers |
| Stranding layers | Up to 4 layers (optional) |
| Bobbin capacity | Up to 24 bobbins (modular upgrade) |
| Power supply | 380V – 480V, 3‑phase, 50/60 Hz |
| Control system | PLC + HMI touchscreen |
| Safety certification | CE, ISO 13849‑1 |
| Quality certification | ISO 9001 |
| Environmental certification | ISO 14001 |
Produces high‑quality stranded conductors for 110 kV and above
Uniform strand geometry minimizes resistance and heat generation
Suitable for underground, submarine, and overhead cables
Compatible with copper, aluminum, and ACSR
High‑strength, flexible stranded wires for:
Electric vehicles (EVs)
Hybrid electric vehicles (HEVs)
Advanced driver‑assistance systems (ADAS)
Meets ISO 14572 and other automotive standards
Specialized cables for:
Wind turbines (tower, nacelle, blade)
Solar farms (DC/AC cabling)
Hydroelectric plants (generator leads, control cables)
Handles copper, aluminum, and ACSR
Telecommunication cables (twisted pair, coaxial, fiber optic)
Railway signaling cables
Shipboard and offshore platform cables
Industrial automation and robotics cables
Aerospace and defense wiring systems
| Feature | Bowtype Strander | Planetary Strander |
|---|---|---|
| Maximum speed | 1200 rpm | 300–600 rpm |
| Wire torsion | Low (70% reduction) | Higher |
| Floor space | Compact | Large |
| Maintenance | Lower (fewer moving parts) | Higher |
| Ideal for | High‑speed, light to medium conductors | Heavy, large‑diameter conductors |
| Cost | More economical | Higher investment |
Delivery – Fully assembled and tested before shipment
Installation – On‑site installation and commissioning available
Training – Operator and maintenance training included
Documentation – Manuals, wiring diagrams, spare parts list
Warranty – 12 months standard (extended options available)
| Task | Frequency |
|---|---|
| Lubrication check | Daily |
| Tension calibration | Weekly |
| Die inspection | Every 500 hours |
| Belt replacement | Every 2,000 hours |
| Full machine inspection | Annually |
Global service network – spare parts and support worldwide
Remote diagnostics – Industry 4.0 ready
Preventive maintenance contracts – available upon request
Q: What wire materials can the machine handle?
A: Copper (bare, tinned, silver‑plated), aluminum (1000–6000 series), ACSR, fiber‑reinforced polymers, and copper‑clad steel (with optional tungsten carbide dies).
Q: How often should the dies be replaced?
A: Standard dies last 500–800 hours with ISO VG 46 lubrication; tungsten carbide dies last 1,200–1,500 hours for harder materials.
Q: Can the machine be upgraded?
A: Yes. Modular design supports additional bobbins (up to 24), automated tension control, Industry 4.0 connectivity, and larger take‑up spools.
Q: What is the power consumption?
A: Approximately 45–60 kW at full load. The VFD system reduces consumption by up to 25% during partial‑load operation.
Q: Does it require a special foundation?
A: No. Standard industrial concrete flooring (minimum 200 mm thickness) with included vibration‑damping mounts.
Q: What is the lead time?
A: Standard lead time is 60–90 days from order confirmation. Express delivery may be available for standard models.
| Benefit | Why It Matters |
|---|---|
| ISO 9001 & 14001 certified | Trusted quality and environmental management |
| 1200 rpm ultra‑high speed | Maximize production output |
| ±2% lay length accuracy | Consistent electrical performance |
| Up to 25% energy savings | VFD reduces power consumption |
| 70% less wire torsion | Preserves conductor integrity |
| CE + ISO 13849‑1 safety | Operator protection guaranteed |
| Modular design | Easy upgrade (more bobbins, Industry 4.0, larger take‑up) |
| Global service network | Spare parts and support worldwide |
