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The ZX-5000 Intelligent rigid Stranding Machine leverages cutting-edge AI and aerospace-grade titanium alloy to deliver unmatched wire processing performance. Capable of handling 48 spools across four layers, it operates at 1000 RPM with real-time error correction, ensuring flawless strand consistency for critical applications like defense wiring and renewable energy grids. Its compact footprint (3.5m×2.4m) saves 30% floor space, while the regenerative energy system slashes power costs by 35%. Certified to ISO 9001 and UL standards, this machine is tailored for industries demanding precision, speed, and sustainability.
1. Ultra-Precision Engineering: ±0.02mm tolerance for wire diameters 0.05–12mm.
2. AI-Driven Automation: Self-learning algorithms optimize tension, speed, and pitch in real time.
3. Military-Grade Durability: Titanium alloy rigid with ceramic-coated bearings (150,000+ hours lifespan).
4. Green Technology: 35% energy savings via dynamic braking and solar-compatible power systems.
5. Rapid Configuration: Modular spool racks enable 48-strand setups in under 10 minutes.
The ZX-5000’s neural network-based AI analyzes material elasticity and ambient conditions to auto-adjust twist parameters. For hybrid materials like copper-clad aluminum, it prevents micro-fractures and ensures uniform conductivity, achieving industry-leading yield rates of 99.8%.
The machine’s titanium alloy rigid and carbon-fiber-reinforced spindles withstand temperatures from -30°C to 120°C, making it suitable for Arctic oil rigs or desert solar farms. Its triple-sealed gearbox resists dust, moisture, and chemical corrosion.
At 1000 RPM, the ZX-5000 processes 1.2 tons of wire daily, doubling traditional machine output. The "Eco-Power" regenerative system feeds surplus energy back into the grid, reducing annual CO2 emissions by 12 tons. Quick-change spools and IoT predictive maintenance cut downtime by 50%.
Parameters | Before modification | After modification | Differences in comparative data |
Labor cost | 5 workers for one machine | Only 1 worker for one machine | Taking cable factories in China as an example, it can save 800000 RMB per year for labor cost. |
Time spent on twisting and replacing bobbins | 3.5+2.5=6 hrs | 3.5+1.5=5 hrs | Twisting efficiency can be increased by 20% |
Production site | Messy and disorderly, the aisle is filled with bobbins | There is a bobbin storage device to make the bobbins arranged neatly and orderly | The production site is beautiful, tidy and orderly |
Potential safety hazard | Exist potential safety hazard | No potential safety hazard | Eliminate all safety hazards |
Impact on machine and bobbins | Workers using pry bars to strike bobbins can lead to the deformation and waste of bobbins, as well as potential safety hazard to the machine | Do not damage the bobbins | Improved the service life of the bobbins, as well as the production efficiency and safety of the machine |
The ZX-5000 Intelligent rigid Stranding Machine leverages cutting-edge AI and aerospace-grade titanium alloy to deliver unmatched wire processing performance. Capable of handling 48 spools across four layers, it operates at 1000 RPM with real-time error correction, ensuring flawless strand consistency for critical applications like defense wiring and renewable energy grids. Its compact footprint (3.5m×2.4m) saves 30% floor space, while the regenerative energy system slashes power costs by 35%. Certified to ISO 9001 and UL standards, this machine is tailored for industries demanding precision, speed, and sustainability.
1. Ultra-Precision Engineering: ±0.02mm tolerance for wire diameters 0.05–12mm.
2. AI-Driven Automation: Self-learning algorithms optimize tension, speed, and pitch in real time.
3. Military-Grade Durability: Titanium alloy rigid with ceramic-coated bearings (150,000+ hours lifespan).
4. Green Technology: 35% energy savings via dynamic braking and solar-compatible power systems.
5. Rapid Configuration: Modular spool racks enable 48-strand setups in under 10 minutes.
The ZX-5000’s neural network-based AI analyzes material elasticity and ambient conditions to auto-adjust twist parameters. For hybrid materials like copper-clad aluminum, it prevents micro-fractures and ensures uniform conductivity, achieving industry-leading yield rates of 99.8%.
The machine’s titanium alloy rigid and carbon-fiber-reinforced spindles withstand temperatures from -30°C to 120°C, making it suitable for Arctic oil rigs or desert solar farms. Its triple-sealed gearbox resists dust, moisture, and chemical corrosion.
At 1000 RPM, the ZX-5000 processes 1.2 tons of wire daily, doubling traditional machine output. The "Eco-Power" regenerative system feeds surplus energy back into the grid, reducing annual CO2 emissions by 12 tons. Quick-change spools and IoT predictive maintenance cut downtime by 50%.
Parameters | Before modification | After modification | Differences in comparative data |
Labor cost | 5 workers for one machine | Only 1 worker for one machine | Taking cable factories in China as an example, it can save 800000 RMB per year for labor cost. |
Time spent on twisting and replacing bobbins | 3.5+2.5=6 hrs | 3.5+1.5=5 hrs | Twisting efficiency can be increased by 20% |
Production site | Messy and disorderly, the aisle is filled with bobbins | There is a bobbin storage device to make the bobbins arranged neatly and orderly | The production site is beautiful, tidy and orderly |
Potential safety hazard | Exist potential safety hazard | No potential safety hazard | Eliminate all safety hazards |
Impact on machine and bobbins | Workers using pry bars to strike bobbins can lead to the deformation and waste of bobbins, as well as potential safety hazard to the machine | Do not damage the bobbins | Improved the service life of the bobbins, as well as the production efficiency and safety of the machine |
