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LSZH Irradiation XLPE Compound for Photovoltaic Cable

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This material is used for halogen-free flame retardant(irradiation crosslinkable) wire and cable insulation material. It is made of high quality resin, flame retardant, antioxidant agent and cross-linking agent by mixing granulation. None-halogen property makes the materials non-toxic when burning; it has excellent flame retardancy, good physical and mechanical properties and processing performance; Heat resistance level is 125℃, can pass the VD-1 combustion test.
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  • ZC-5324

ZC-5324 Irradiation Crosslinkable LSZH Insulation Compound for Photovoltaic Cable (125°C, Black)

Product Overview

ZC-5324 is a halogen-free flame retardant (irradiation crosslinkable) insulation compound specifically designed for photovoltaic (solar) cables and other wire and cable applications requiring high heat resistance and low smoke zero halogen (LSZH) performance.

Made from high quality resin, flame retardant additives, antioxidant agents, and crosslinking agents, this material offers:

  • Non-toxic combustion – no halogen gases released during fire

  • Excellent flame retardancy – passes VD-1 combustion test

  • 125°C heat resistance – suitable for high temperature environments

  • Good physical and mechanical properties

  • Easy processing – compatible with conventional extruders


Standards Compliance

StandardDescription
EN 50618Photovoltaic cable standard
TUV 1169Fire safety and durability for PV cables

Applications

  • Photovoltaic systems / solar panels

  • Wire and cable (general)

  • Control wire and cable

  • Railway wire and cable


Technical Properties

PropertyUnitTest MethodTypical Value
Density @ 23°Cg/cm³ASTM D792≤ 1.28
Tensile strengthMPaIEC 60811-1-1≥ 14.2
Elongation at break%IEC 60811-1-1≥ 190

After Aging (150°C, 168h)

PropertyValueTest Method
Tensile strength retention115%IEC 60811-1-2
Breaking elongation retention88%IEC 60811-1-2

After Aging (185°C, 100h)

PropertyValueTest Method
Tensile strength variation115%IEC 60811-1-2
Breaking elongation variation80%IEC 60811-1-2

Hot Prolongation (200°C, 0.2 MPa, 15 min)

PropertyValueTest Method
Elongation under load20%IEC 60811-2-1
Permanent deformation4%IEC 60811-2-1

Other Properties

PropertyValue / ResultTest Method
Low temperature bending (-40°C, 16h)No crackIEC 60811-1-4
Combustion testVD-1IEC 60332-1
Halogen acid gas contentNoneIEC 60754-1
pH5IEC 60754-2
Electrical conductivity3.8 µS/mmIEC 60754-2
Dielectric strength @ 20°C25 MV/mmIEC 60243-1
Volume resistivity @ 20°C≥ 1×10¹⁴ Ω·cmASTM D257
Hardness93 Shore AASTM D2240

Irradiation Condition

ParameterValue
Hot prolongation (irradiation)20–30%

Processing Guidelines

Recommended Equipment: Conventional single screw extruder with low smoke halogen-free (LSZH) specific screw.

Reference model: Φ70 extruder
Screw type: Low compression ratio LSZH specific screw
L/D ratio: 25:1

Temperature Profile (Reference Only)

Zone12345NeckHeadDie
Temp (°C)110125135140145155160165

Note: The above temperature profile is for reference only. Actual settings may vary depending on extruder type and screw design.


Storage Instructions

  • Store at room temperature

  • Keep storage environment clean, dry, and well ventilated

  • Dry after long term opening (moisture sensitive)

  • Best used within six months from production date


Packaging

ItemSpecification
Net weight per bag25 kg
Inner packagingMoisture resistant aluminum laminated bag
Outer packagingComposite paper bag
PalletizingPalletized bottom


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